**章 WBXC恒流(liu)恒壓式充(chong)電裝置警告信息
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產品(pin)的性能(neng)、參(can)數、電氣(qi)圖、外觀,若(ruo)有改良而(er)無(wu)法預先告知變更,敬請(qing)以實物為(wei)準!
**章(zhang) WBXC恒(heng)流恒(heng)壓式(shi)充電(dian)裝置(zhi)概述
特點
WBXC系列充電機,通過漏磁變壓器、可控(kong)硅(gui)整(zheng)流(liu)技術及微機控(kong)制技術有機地結合,實(shi)現優(you)化Wsa+Pulse充(chong)電(dian)(dian)(dian)(dian)(dian)特性曲線,充(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)流隨蓄(xu)電(dian)(dian)(dian)(dian)(dian)池充(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)壓的(de)升高而自動下降;同(tong)時在(zai)析氣點(dian)前及充(chong)電(dian)(dian)(dian)(dian)(dian)末期加入(ru)脈沖充(chong)電(dian)(dian)(dian)(dian)(dian)方(fang)式,在(zai)保(bao)證蓄(xu)電(dian)(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)(dian)量(liang)充(chong)足的(de)前提下,*大限(xian)度(du)(du)地降低了充(chong)電(dian)(dian)(dian)(dian)(dian)過程中蓄(xu)電(dian)(dian)(dian)(dian)(dian)池內部(bu)的(de)溫(wen)度(du)(du)及析氣,有(you)效延(yan)長蓄(xu)電(dian)(dian)(dian)(dian)(dian)池組(zu)的(de)充(chong)充(chong)電(dian)(dian)(dian)(dian)(dian)循環使(shi)用(yong)壽命;使(shi)充(chong)電(dian)(dian)(dian)(dian)(dian)效果(guo)更為(wei)理想,充(chong)電(dian)(dian)(dian)(dian)(dian)效率(lv)更高。產品具有(you)結構(gou)簡單、操作(zuo)方(fang)便、功(gong)能齊(qi)全、充(chong)電(dian)(dian)(dian)(dian)(dian)效率(lv)高等特點(dian)以(yi)及完善的(de)保(bao)護(hu)功(gong)能。
用(yong)途
適用于電(dian)(dian)(dian)(dian)動(dong)(dong)托盤(pan)車(che)(che)、電(dian)(dian)(dian)(dian)動(dong)(dong)叉車(che)(che)、電(dian)(dian)(dian)(dian)動(dong)(dong)搬運車(che)(che)、電(dian)(dian)(dian)(dian)動(dong)(dong)升降(jiang)車(che)(che)、電(dian)(dian)(dian)(dian)動(dong)(dong)游覽車(che)(che)等各種(zhong)電(dian)(dian)(dian)(dian)動(dong)(dong)車(che)(che)輛上的(de)鉛酸蓄電(dian)(dian)(dian)(dian)池的(de)充電(dian)(dian)(dian)(dian)。
正(zheng)常工作條件
(1) 海拔高度不超過2000米;
(2) 周圍介質溫度不高于+40℃及不(bu)低于-10℃;
(3) 空氣相對濕度不(bu)大于85%(當介(jie)質溫(wen)度在(zai)20℃±5℃時(shi)) ;
(4) 無導電塵埃的地方;無爆炸危險的環境;
(5) 不含有能腐蝕(shi)金屬及絕緣的氣(qi)體及蒸汽的環境;
(6) 在沒有雨(yu)雪侵襲(xi)的地(di)方;
(7) 在垂直(zhi)面傾斜(xie)不超過5度及無劇烈振動和沖擊的地方。
第三章 WBXC恒流恒壓式充電裝置充電(dian)機(ji)功能
多種(zhong)充(chong)(chong)(chong)電模(mo)式可供選擇,適用(yong)于各種(zhong)不同(tong)用(yong)途(tu)的鉛酸(suan)蓄(xu)電池的充(chong)(chong)(chong)電(出(chu)廠(chang)時,根據用(yong)戶需充(chong)(chong)(chong)電電池類(lei)別:普通鉛酸(suan)蓄(xu)電池還是免維護鉛酸(suan)蓄(xu)電池,設置不同(tong)的充(chong)(chong)(chong)電程序) 。
——IWUIa+ Pulse多階段(duan)充電(dian)模式,適用(yong)于(yu)普通鉛酸蓄電(dian)池的充電(dian);
——IWUIa+EQU多(duo)階段充電模式(shi),適用于(yu)普通鉛酸(suan)蓄電池進(jin)行均衡充電;
——IWIa多階段充電模式,適用于普通鉛(qian)酸蓄(xu)電池初充電和(he)脫硫充電;
——IWUUa多階段充電方式,適用于(yu)免(mian)維護(hu)鉛酸蓄電池的充電。
采用(yong)電流(liu)、電壓雙閉環PID控制技(ji)術,實(shi)時(shi)動態跟蹤與自動調整(zheng)充(chong)電(dian)參(can)數,充(chong)電(dian)過程(cheng)按不同模式下對應的充(chong)電(dian)工作特性曲(qu)線進行,充(chong)電(dian)電(dian)流(liu)始終按蓄電(dian)池可(ke)接受的充(chong)電(dian)電(dian)流(liu)充(chong)電(dian);
高(gao)亮度LED指示充電機的運行狀(zhuang)態;
數(shu)碼管(guan)顯示蓄電(dian)池電(dian)壓、充(chong)電(dian)電(dian)流(liu)、容量、時(shi)間等(deng)充(chong)電(dian)參數(shu),顯示充(chong)電(dian)曲(qu)線代(dai)碼及故障代(dai)碼;
自動檢測(ce)、延(yan)時啟動、軟(ruan)啟動功(gong)能;
具(ju)有析氣點電壓溫度補償功能;
具有自動判別(bie)所充(chong)蓄(xu)電(dian)(dian)池(chi)容量大(da)小(xiao),實時調整充(chong)電(dian)(dian)曲線(xian),在保證蓄(xu)電(dian)(dian)池(chi)電(dian)(dian)量充(chong)足的前提(ti)下,既*大(da)限度(du)地降低了充(chong)電(dian)(dian)過程中蓄(xu)電(dian)(dian)池(chi)內(nei)部(bu)溫度(du)、減少析氣,又縮短了充(chong)電(dian)(dian)時間;
本機可(ke)記錄(lu)30次充電結束(shu)時的充電數(shu)據;
開路(lu)、接反、過載、短(duan)路(lu)故障(zhang)保(bao)護和報(bao)警功能;
變壓(ya)器超溫、模塊超溫等故障保護和報警功(gong)能;
充電(dian)中途,充電(dian)連接線一旦脫落,充電(dian)機(ji)將自動(dong)關機(ji);
均(jun)衡充電功能,保證(zheng)蓄電池組單體容量的(de)一(yi)致性;
全自動初充電功(gong)能(neng)(此功(gong)能(neng)僅(jin)適用于普通鉛酸電池);
——對于干(gan)放的新蓄電(dian)池加(jia)入電(dian)解(jie)液后的**次充電(dian)必須(xu)采(cai)用(yong)初充電(dian)方式進行充電(dian)。
脫硫充電(dian)功(gong)能(此功(gong)能僅適用于普通鉛酸電(dian)池);
——當(dang)蓄(xu)電(dian)池(chi)(chi)老化、長期放(fang)置或使用維護不(bu)當(dang)時(如經常充(chong)電(dian)不(bu)足、過(guo)充(chong)電(dian)或充(chong)電(dian)后長期放(fang)置),在(zai)電(dian)池(chi)(chi)的(de)(de)極(ji)板上應(ying)會(hui)形(xing)成一(yi)種大而硬的(de)(de)硫酸鉛結晶,這種“硫化”了的(de)(de)電(dian)池(chi)(chi),不(bu)適合(he)用常規的(de)(de)充(chong)電(dian)方法,必須用特(te)殊的(de)(de)脫硫充(chong)電(dian)方法進行(xing)充(chong)電(dian)。
輸入(ru)電源為單相AC(1/N/PE)或二相AC(2/PE)
規格
|
輸入
電源(yuan)
V、Hz
|
輸入
功率 kVA
|
輸入
電流 A
|
輸出
電流
DC A
|
匹配蓄電池
|
外(wai)形(xing)尺寸(cun)
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸(shu)入電源為三相(xiang)AC(3/PE)
注:特殊要(yao)求,特殊規格,我(wo)們將另行(xing)定制!
代碼E:單相(xiang)AC(1/N/PE)或二相AC(2/PE)
代碼D:三相AC(3/PE)
第四(si)章 WBXC恒(heng)流(liu)恒(heng)壓式(shi)充電(dian)裝置(zhi)充電機(ji)安裝要求
充電機(ji)使用場(chang)所布置要求
本機應放置(zhi)在通風干燥的地方,避開高(gao)溫、灰(hui)塵(chen)及(ji)腐(fu)蝕性(xing)氣體。
確(que)認(ren)本機的(de)額定輸入電壓(ya)與所用的(de)電網電壓(ya)是否(fou)一(yi)致(zhi)。
為確保本機正常工(gong)作,要保持(chi)充電(dian)場所(suo)空氣通暢。本機周圍至少(shao)保持(chi)30cm的空間(jian),并要(yao)經常檢(jian)查充電場所通風口(kou)有無堵塞。
充電機和蓄電池的放置(zhi)位(wei)置(zhi),如下圖所示:
圖(tu)中:
a——電動車(che)輛A、B周圍必備空間*少0.6米;
b——被(bei)充蓄電(dian)池(chi)和充電(dian)機間(jian)的*小距(ju)離1米;
c——充電機到易(yi)燃品的距離不得小于2.5米;
d——充(chong)電機到易爆品(pin)的距離不得小于(yu)5米;
e——充電房(fang)的室內高度(取(qu)決于(yu)車輛(liang))不得(de)低于(yu)2米。
充(chong)電機輸(shu)(shu)入、輸(shu)(shu)出線的連(lian)接
(1) 連(lian)接前首先確認充電(dian)(dian)機額定輸入電(dian)(dian)壓與(yu)輸入的(de)電(dian)(dian)網電(dian)(dian)壓是否一(yi)致。
(2) 對(dui)于輸(shu)入電源為三相的(de)WBXC系(xi)列充電(dian)機,進(jin)線(xian)(xian)端 (熔斷器下樁頭)接電(dian)網(wang)三(san)相(xiang)輸(shu)電(dian)線(xian)(xian)(火線(xian)(xian)),安(an)裝板(ban)上的(de)接地(di)端通過黃綠雙(shuang)色線(xian)(xian)接電(dian)網(wang)地(di)線(xian)(xian)。
對于(yu)輸入電(dian)源為(wei)二(er)相(xiang)的WBXC系列(lie)充電(dian)機(立式(shi)),進線(xian)(xian)端(熔(rong)斷器下樁頭)接電(dian)網二(er)相(xiang)輸電(dian)線(xian)(xian)(火線(xian)(xian)),安裝板(ban)上(shang)的接地端通過黃綠雙(shuang)色線(xian)(xian)接電(dian)網地線(xian)(xian)。詳見下圖所示:
對于輸入電源為單(dan)相的WBXC系列充(chong)電機(ji)(臺式(shi)),輸(shu)入、輸(shu)出線(xian)出廠時已(yi)連接,無需客戶手動連接。
(3) 充電(dian)機(ji)通過電(dian)源電(dian)纜(lan)與電(dian)網連接。為確(que)保**,充電(dian)機(ji)輸入(ru)電(dian)源前端要求安裝動(dong)力型斷路器,斷路器的(de)容(rong)量大約(yue)為額(e)定輸入(ru)電(dian)流的(de)2倍。
第五(wu)章 WBXC恒流恒壓式充電裝置(zhi)使(shi)用說(shuo)明
作面板(ban)說明
電(dian)源開關:用于接通或斷開電(dian)網電(dian)源;
信息窗(LED屏幕(mu))——顯示各種充電(dian)參數(shu)、故障(zhang)代碼信(xin)息(xi)等;
信息鍵——
充(chong)電(dian)機(ji)在充(chong)電(dian)過程中(zhong),充(chong)電(dian)電(dian)壓、充(chong)電(dian)時間(jian)、充(chong)電(dian)電(dian)流、充(chong)電(dian)容量自(zi)動依次(ci)顯示。單擊(ji)“信(xin)息”鍵,可直接切(qie)換顯示內容;
按“信息”鍵(jian)4s,設置均衡充電功能;
按“信(xin)息”鍵10s,設置初充電功能;
按“信息(xi)”鍵15s,設(she)置脫(tuo)硫充電功(gong)能;
按“信息(xi)”鍵6s,取消均衡充電(dian)、初(chu)充電(dian)、脫(tuo)硫充電(dian)功能;
按“信(xin)息(xi)”鍵(jian)2s,進入查詢界(jie)面。
(注:b.c.d.e條僅適用于普(pu)通鉛酸電池)
充電運(yun)行及(ji)狀態(tai)指示燈:
“ON”指(zhi)示(shi)燈:燈亮,表示(shi)充電(dian)(dian)機正(zheng)在充電(dian)(dian);
“80%”指示(shi)燈(deng):燈(deng)亮,表示(shi)充電機充入容量超過80%;
“100%”指示燈:燈亮,表(biao)示充(chong)(chong)電機充(chong)(chong)電完成(cheng);電池已充(chong)(chong)足;
“均(jun)充(chong)”指示燈:燈亮(liang),表示本次充(chong)電將進行均(jun)充(chong)電;
燈閃爍,表(biao)示正(zheng)在(zai)均充(chong)電進(jin)行中(zhong);
“初充電”指示(shi)燈(deng):其(qi)與工(gong)作指示(shi)燈(deng)一起亮,表示(shi)充電機正(zheng)在初充電進行中;
“脫(tuo)硫”指示(shi)燈(deng)(deng):燈(deng)(deng)亮,表示(shi)充電機在進(jin)行脫(tuo)硫充電。
充(chong)電模式
對于普(pu)通鉛(qian)酸蓄電(dian)池,本機具有常規充電(dian)、均衡充電(dian)、脫硫充電(dian)、初充電(dian)多種模式(shi)可選。
對于免(mian)維(wei)護蓄(xu)電(dian)(dian)池,本(ben)機按事(shi)先設定的免(mian)維(wei)護蓄(xu)電(dian)(dian)池充電(dian)(dian)程序(xu),按以下(xia)2.1條的步(bu)驟完成充電(dian)。
常規充電
連接充電(dian)機和(he)蓄電(dian)池(chi)充電(dian)插頭(tou);
接通電(dian)(dian)源并(bing)合上電(dian)(dian)源開關;
充電機進行約10秒的(de)延(yan)時檢(jian)測(ce)后(hou),充電機自動(dong)啟動(dong);同時,工作指示燈亮,信息窗顯示充電參數。
整個充電過程(cheng):“ON”工作指示燈亮“80%”容(rong)量指示燈亮“100%”容(rong)量指示燈亮,充電機(ji)充足關機(ji)。
充(chong)(chong)(chong)電(dian)(dian)(dian)過程(cheng)中信息窗內依次(ci)顯示充(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)壓、充(chong)(chong)(chong)電(dian)(dian)(dian)時間、充(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流、充(chong)(chong)(chong)電(dian)(dian)(dian)容量。
注(zhu):上圖中所標注(zhu)的時間為各階段*長時間。在實際充電(dian)過程中,各階段的轉(zhuan)換,由電(dian)流、電(dian)壓(ya)、時間、容量(liang)均衡等因素組合判(pan)斷。
均衡充(chong)電
本機均(jun)衡充電分自動均(jun)衡與手動均(jun)衡充電。均(jun)充電時,均(jun)充燈亮。
手動均(jun)衡(heng)充電(dian)(此功能僅(jin)適用于(yu)普通鉛(qian)酸電(dian)池)
充(chong)(chong)電機先(xian)進行正常充(chong)(chong)電,充(chong)(chong)足關機一小時后,自動進行均充(chong)(chong)電。
均充電以(yi)小(xiao)恒流方式(shi)進行,均充電流為(wei)額定電流的(de)25%,均充電時間為3小時(shi)。均充結束后自動(dong)關機。
自(zi)動均(jun)衡(heng)充電
充電機在每(mei)次(ci)充電結(jie)束后,會(hui)以涓流的方式對蓄電池自動進行(xing)均
衡(heng)充電。具體方式如下(xia):
當充足關(guan)機時間小于13小時,充(chong)(chong)電機以(yi)充(chong)(chong)5分鐘,停30分(fen)鐘的方
式對蓄電池(chi)補充均衡充電。
當(dang)累計(ji)充(chong)電時(shi)間(充(chong)足時(shi)間+補充(chong)(chong)均(jun)衡充(chong)(chong)電時間(jian))達13小時后或以(yi)充電13小時判斷充(chong)足關(guan)機(ji)的情況(kuang)下,在13~60小時間,充(chong)電(dian)機以充(chong)5分(fen)鐘,停2小時的方(fang)式對蓄電(dian)池補充(chong)均衡充(chong)電(dian);大于60小時(shi),充(chong)電機以(yi)充(chong)5分鐘,停(ting)8小時的方式對蓄電池保持充(chong)電。
脫硫充電(此功能僅適用于普通鉛酸(suan)電池)
接通電源;
連接蓄(xu)電池(chi);
充電(dian)機進行約10秒的(de)延時檢(jian)測(ce),充電(dian)機自動啟動;同時,工作指示(shi)燈亮,信息(xi)窗顯示(shi)充電(dian)電(dian)流;
整個脫硫充電(dian)過程按以下順序進行:常(chang)規充電(dian)脫硫(liu)充電脫硫充電(dian)結束(shu)停機;
充電機先(xian)用50%額定(ding)電流進行恒流充電,當蓄電池(chi)電壓(ya)(ya)上升到額定(ding)電壓(ya)(ya)后采用W充電曲線進(jin)行充電,當(dang)蓄電池電壓上升至額定電壓的(de)1.2~1.25倍(bei)時,自動轉(zhuan)入恒壓充電(dian),當電(dian)流下(xia)降至額定電(dian)流的30%時,以額定電(dian)流的30%的恒(heng)定(ding)電(dian)流進(jin)行脫硫充(chong)電(dian),整(zheng)個充(chong)電(dian)時間為72小時(shi);
脫(tuo)硫充電結束后(hou),自動(dong)停機,脫(tuo)硫指示燈滅,充足燈亮(liang)。
初(chu)充電(此功能僅適用(yong)于(yu)普通鉛酸電池)
接通(tong)電源;
連接(jie)蓄電池(chi);
充電機進行約10秒(miao)的延時檢(jian)測(ce),充(chong)電(dian)機自動(dong)啟動(dong);同(tong)時,工作指示燈亮,信息窗顯示充(chong)電(dian)電(dian)流;
初充電過(guo)程(cheng):先用50%額定電流進行恒(heng)流充(chong)電,當蓄電池電壓上升到(dao)額定電壓后采用W充電曲線進行充電,當蓄(xu)電池電壓上(shang)升至額定電壓的1.2~1.25倍(bei)時,自動轉(zhuan)入小恒流充電,電流為50%額(e)定流(liu)值,初充電總充電時間為72小時,時間到后(hou)自動停(ting)止(zhi)充電,完(wan)成初充電。
充(chong)電時(shi),初充(chong)電指(zhi)(zhi)示燈和工(gong)作(zuo)指(zhi)(zhi)示同(tong)時(shi)亮;
初(chu)充電(dian)結束后,自動停機,初(chu)充電(dian)指示燈滅,充足(zu)燈亮。
充電信息查詢
充電機(ji)通(tong)電后,長按“信(xin)息”鍵2s,面板上“I.F”指示燈亮,進入系(xi)統查詢界(jie)面。
本機(ji)可記(ji)錄*近(jin)30條充(chong)電信息。以No.1-No.30表示(shi)。每條(tiao)記錄中含:充(chong)足關機(ji)類型、充(chong)電電壓、時間、電流(liu)、容量(liang)。
長按“信息”鍵2s或自動循環3次后,退出(chu)查詢狀態。
第六章 故(gu)障現象、原(yuan)因、處理方(fang)法