**章 WBXC大容(rong)量(liang)蓄電池恒流充電裝(zhuang)置警告信息
本手冊中(zhong)警(jing)告及(ji)提示(shi)信(xin)息采(cai)用(yong)以下符(fu)號表示(shi):
對不遵(zun)循(xun)操作規程或未(wei)經授權(quan)的技術改(gai)動(dong)造(zao)成的一切后果,本公司概不負(fu)責!
產(chan)品的性能、參數、電氣圖、外觀,若有改(gai)良(liang)而(er)無法預先告知變(bian)更(geng),敬請以(yi)實物為準!
**章(zhang) WBXC大容量蓄電池恒流充電裝(zhuang)置概述
特點(dian)
WBXC系列充(chong)電機(ji),通過漏(lou)磁變壓器、可控硅整(zheng)流技術及(ji)微機(ji)控制技術有(you)機(ji)地結合,實現優化(hua)Wsa+Pulse充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)特(te)性曲(qu)線(xian),充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流隨蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓的(de)升高而自動(dong)下(xia)降;同(tong)時在析氣點前(qian)及充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)末期加(jia)入脈沖充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)方式,在保(bao)證(zheng)蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)量充(chong)(chong)(chong)足的(de)前(qian)提下(xia),*大(da)限度地降低了(le)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)過程中蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)內(nei)部的(de)溫度及析氣,有(you)效(xiao)(xiao)(xiao)延長蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)組的(de)充(chong)(chong)(chong)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)循環使用壽命;使充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)效(xiao)(xiao)(xiao)果更(geng)為理想(xiang),充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)效(xiao)(xiao)(xiao)率(lv)更(geng)高。產品具(ju)有(you)結構簡單、操作方便、功(gong)能(neng)齊全、充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)效(xiao)(xiao)(xiao)率(lv)高等特(te)點以及完(wan)善(shan)的(de)保(bao)護(hu)功(gong)能(neng)。
用途
適用于電(dian)動(dong)(dong)托盤(pan)車(che)、電(dian)動(dong)(dong)叉車(che)、電(dian)動(dong)(dong)搬運(yun)車(che)、電(dian)動(dong)(dong)升降(jiang)車(che)、電(dian)動(dong)(dong)游覽車(che)等(deng)各(ge)種電(dian)動(dong)(dong)車(che)輛上的(de)鉛酸蓄電(dian)池的(de)充電(dian)。
正常(chang)工作條件
(1) 海拔高度不(bu)超過2000米;
(2) 周圍(wei)介質溫(wen)度不(bu)高于(yu)+40℃及不低(di)于(yu)-10℃;
(3) 空氣相對濕(shi)度不(bu)大于(yu)85%(當介質溫度(du)在20℃±5℃時(shi)) ;
(4) 無導電塵(chen)埃的(de)(de)地方;無爆炸危險的(de)(de)環境;
(5) 不含有能腐蝕金屬(shu)及(ji)絕緣的氣體及(ji)蒸(zheng)汽的環(huan)境;
(6) 在(zai)沒(mei)有雨雪侵(qin)襲的地方(fang);
(7) 在垂(chui)直面傾斜(xie)不超過5度及無(wu)劇烈(lie)振動(dong)和沖擊(ji)的(de)地方。
第三章 WBXC大容量蓄電(dian)池恒流充電(dian)裝置充(chong)電機功能
多種(zhong)充電(dian)模式可供選(xuan)擇(ze),適(shi)用于各種(zhong)不(bu)同用途(tu)的鉛酸蓄電(dian)池(chi)的充電(dian)(出廠(chang)時,根據用戶需充電(dian)電(dian)池(chi)類(lei)別:普(pu)通鉛酸蓄電(dian)池(chi)還是免維護鉛酸蓄電(dian)池(chi),設置不(bu)同的充電(dian)程(cheng)序) 。
——IWUIa+ Pulse多階段(duan)充電模式,適用于(yu)普通鉛酸蓄電池的充電;
——IWUIa+EQU多階段充電模式,適用(yong)于普通(tong)鉛酸蓄電池進(jin)行均衡(heng)充電;
——IWIa多階段充電(dian)模式,適用于普(pu)通鉛酸蓄電(dian)池(chi)初充電(dian)和脫硫充電(dian);
——IWUUa多(duo)階(jie)段充電(dian)方式(shi),適用于(yu)免維護鉛酸蓄電(dian)池的(de)充電(dian)。
采用電(dian)流、電(dian)壓雙(shuang)閉環(huan)PID控制技術(shu),實(shi)時動態跟蹤與自動調整充(chong)(chong)電(dian)參數(shu),充(chong)(chong)電(dian)過程按(an)不(bu)同模式下對應(ying)的(de)(de)充(chong)(chong)電(dian)工作特性曲線進行,充(chong)(chong)電(dian)電(dian)流(liu)始終(zhong)按(an)蓄電(dian)池可接受的(de)(de)充(chong)(chong)電(dian)電(dian)流(liu)充(chong)(chong)電(dian);
高亮度LED指示充電機的運行狀態(tai);
數(shu)碼管(guan)顯示蓄(xu)電(dian)池(chi)電(dian)壓、充電(dian)電(dian)流、容量、時(shi)間等充電(dian)參(can)數(shu),顯示充電(dian)曲線代碼及故障(zhang)代碼;
自動檢(jian)測、延時啟動、軟啟動功(gong)能;
具有析氣點(dian)電壓(ya)溫度補(bu)償(chang)功能;
具有自動判別所充(chong)蓄(xu)電(dian)(dian)池(chi)容量大小,實(shi)時調整充(chong)電(dian)(dian)曲線(xian),在(zai)保證(zheng)蓄(xu)電(dian)(dian)池(chi)電(dian)(dian)量充(chong)足的(de)前提下,既(ji)*大限度地降低了充(chong)電(dian)(dian)過(guo)程中蓄(xu)電(dian)(dian)池(chi)內部溫(wen)度、減少析氣,又(you)縮短(duan)了充(chong)電(dian)(dian)時間;
本機可(ke)記錄(lu)30次充電結束時的充電數據;
開路(lu)、接反、過載、短路(lu)故障(zhang)保護(hu)和(he)報警(jing)功能;
變壓器超溫、模塊超溫等故障保護和報(bao)警功能;
充(chong)電(dian)中途(tu),充(chong)電(dian)連接線一旦脫落,充(chong)電(dian)機(ji)將(jiang)自(zi)動關機(ji);
均衡(heng)充電功能,保證蓄電池組(zu)單體容量的一致性;
全自動初充(chong)電功能(此功能僅適用于普通(tong)鉛酸(suan)電池(chi));
——對于干放的新蓄電(dian)池加入(ru)電(dian)解液后的**次充電(dian)必(bi)須采用初充電(dian)方式進行(xing)充電(dian)。
脫硫充電功(gong)能(此功(gong)能僅適用于普通鉛(qian)酸電池);
——當蓄電(dian)池(chi)老(lao)化、長(chang)期放置或(huo)使用(yong)維(wei)護不(bu)當時(如(ru)經(jing)常充(chong)(chong)電(dian)不(bu)足、過充(chong)(chong)電(dian)或(huo)充(chong)(chong)電(dian)后長(chang)期放置),在電(dian)池(chi)的(de)(de)極(ji)板上(shang)應會形(xing)成一種大而硬(ying)的(de)(de)硫(liu)酸鉛(qian)結晶,這種“硫(liu)化”了的(de)(de)電(dian)池(chi),不(bu)適合(he)用(yong)常規(gui)的(de)(de)充(chong)(chong)電(dian)方法,必須用(yong)特殊的(de)(de)脫硫(liu)充(chong)(chong)電(dian)方法進行充(chong)(chong)電(dian)。
輸入電源為(wei)單相(xiang)AC(1/N/PE)或(huo)二相AC(2/PE)
規(gui)格
|
輸入
電源
V、Hz
|
輸入
功率 kVA
|
輸入
電流 A
|
輸出
電流(liu)
DC A
|
匹配蓄(xu)電池
|
外形(xing)尺寸
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入(ru)電源為三相AC(3/PE)
注:特殊要求,特殊規格,我們將另行定制!
代碼E:單相AC(1/N/PE)或二相AC(2/PE)
代碼D:三(san)相AC(3/PE)
第四章 WBXC大容量蓄電池恒流充電裝置充電(dian)機安裝要求
充電機使用場所布置要(yao)求
本機(ji)應放(fang)置在通(tong)風(feng)干燥(zao)的(de)地方,避(bi)開(kai)高溫、灰塵(chen)及腐蝕(shi)性氣體。
確認本機的額定(ding)輸入電(dian)壓(ya)與所用的電(dian)網(wang)電(dian)壓(ya)是否一致。
為確(que)保本機正常工(gong)作,要保持(chi)充電(dian)場所空氣通暢。本機周圍至少保持(chi)30cm的空間,并要經常檢查充電(dian)場所通風口有無堵塞。
充電(dian)機和蓄電(dian)池的放置(zhi)位(wei)置(zhi),如下圖所示:
圖中:
a——電(dian)動車(che)輛A、B周圍必備空間*少(shao)0.6米;
b——被充蓄(xu)電(dian)池和充電(dian)機間的(de)*小距離1米;
c——充電機到易燃品的距離不得小于2.5米;
d——充(chong)電(dian)機到(dao)易爆(bao)品的距離不(bu)得小于(yu)5米(mi);
e——充電(dian)房的(de)室內高度(取決于(yu)車(che)輛(liang))不得低(di)于(yu)2米。
充電機輸入(ru)、輸出線的連接
(1) 連接前首(shou)先確(que)認充電機額定輸入電壓與輸入的電網電壓是否一致(zhi)。
(2) 對于(yu)輸(shu)入電源為三相(xiang)的WBXC系(xi)列(lie)充電機,進(jin)線端(duan)(duan) (熔斷器下樁頭)接(jie)電網三相輸電線(火線),安裝(zhuang)板(ban)上的接(jie)地端(duan)(duan)通過黃綠(lv)雙色線接(jie)電網地線。
對于輸(shu)入電(dian)(dian)源為(wei)二(er)相的WBXC系列(lie)充(chong)電(dian)(dian)機(立式),進(jin)線(xian)(xian)端(熔斷器(qi)下(xia)樁(zhuang)頭)接電(dian)(dian)網(wang)(wang)二(er)相輸(shu)電(dian)(dian)線(xian)(xian)(火線(xian)(xian)),安裝板上的接地(di)端通過(guo)黃綠雙(shuang)色線(xian)(xian)接電(dian)(dian)網(wang)(wang)地(di)線(xian)(xian)。詳見下(xia)圖所示:
對(dui)于輸入電源(yuan)為單相的(de)WBXC系列(lie)充電機(臺式),輸入、輸出(chu)線出(chu)廠(chang)時已連接,無需(xu)客戶手動連接。
(3) 充電機通過電源(yuan)電纜(lan)與電網連(lian)接。為(wei)確保**,充電機輸入電源(yuan)前端要求安裝動力(li)型斷(duan)路器(qi),斷(duan)路器(qi)的容量大約為(wei)額(e)定(ding)輸入電流的2倍(bei)。
第五章(zhang) WBXC大容量(liang)蓄(xu)電池恒流充電裝置使用說明
作面(mian)板說明
電(dian)源(yuan)開關:用于接通或斷開電(dian)網電(dian)源(yuan);
信息窗(LED屏(ping)幕)——顯示(shi)各種(zhong)充(chong)電(dian)參數、故障代碼(ma)信(xin)息等;
信息鍵——
充(chong)電機在充(chong)電過程中,充(chong)電電壓、充(chong)電時間(jian)、充(chong)電電流、充(chong)電容(rong)量自動依次顯示。單擊(ji)“信(xin)息”鍵,可(ke)直(zhi)接切(qie)換顯示內(nei)容(rong);
按“信息”鍵4s,設置均衡(heng)充電功能;
按(an)“信息”鍵10s,設(she)置(zhi)初充電功能;
按(an)“信息”鍵(jian)15s,設置脫硫充電功(gong)能;
按“信息”鍵(jian)6s,取(qu)消均(jun)衡充(chong)(chong)電(dian)、初充(chong)(chong)電(dian)、脫硫充(chong)(chong)電(dian)功能;
按“信(xin)息”鍵2s,進(jin)入查詢界面。
(注:b.c.d.e條僅(jin)適用于普通鉛酸電(dian)池)
充電運(yun)行(xing)及狀態(tai)指示燈:
“ON”指示(shi)燈:燈亮,表示(shi)充電機正在充電;
“80%”指示(shi)燈:燈亮,表示(shi)充電(dian)機(ji)充入容量超(chao)過80%;
“100%”指示燈(deng):燈(deng)亮,表(biao)示充(chong)電機充(chong)電完成;電池已充(chong)足;
“均(jun)充”指示燈:燈亮,表示本(ben)次充電(dian)將進行均(jun)充電(dian);
燈閃爍,表示正在均充電進行中;
“初(chu)充電”指示(shi)燈:其與工(gong)作指示(shi)燈一起亮,表示(shi)充電機正在初(chu)充電進行中(zhong);
“脫硫(liu)”指示燈:燈亮,表(biao)示充電(dian)機在進(jin)行脫硫(liu)充電(dian)。
充電模式
對于普通鉛酸蓄電(dian)池,本(ben)機具有常(chang)規充電(dian)、均衡充電(dian)、脫硫充電(dian)、初(chu)充電(dian)多種模(mo)式(shi)可選。
對于免(mian)維護蓄電池,本機(ji)按事(shi)先設定的免(mian)維護蓄電池充電程(cheng)序,按以下2.1條的步驟(zou)完(wan)成充電。
常規(gui)充電
連接充電機和蓄電池充電插頭;
接通電源(yuan)并合上電源(yuan)開關;
充電機進行約10秒(miao)的延時(shi)檢測后,充電(dian)(dian)機自(zi)動啟(qi)動;同時(shi),工作指示燈(deng)亮,信息(xi)窗(chuang)顯示充電(dian)(dian)參(can)數(shu)。
整個充(chong)電過程(cheng):“ON”工作指示燈亮“80%”容量指示(shi)燈亮“100%”容(rong)量(liang)指示燈亮,充(chong)電機充(chong)足關機。
充(chong)電(dian)過程(cheng)中信息窗內(nei)依次(ci)顯示充(chong)電(dian)電(dian)壓、充(chong)電(dian)時間、充(chong)電(dian)電(dian)流、充(chong)電(dian)容量(liang)。
注(zhu):上圖中所標(biao)注(zhu)的時(shi)間(jian)(jian)為(wei)各階(jie)段*長時(shi)間(jian)(jian)。在實際充(chong)電過程(cheng)中,各階(jie)段的轉換,由電流、電壓、時(shi)間(jian)(jian)、容量均衡等因素組合判斷(duan)。
均衡充電
本機均(jun)衡(heng)充(chong)電(dian)分自動(dong)均(jun)衡(heng)與手(shou)動(dong)均(jun)衡(heng)充(chong)電(dian)。均(jun)充(chong)電(dian)時,均(jun)充(chong)燈亮。
手動均(jun)衡充電(此(ci)功能(neng)僅適用于普通鉛酸電池)
充電機先進(jin)行(xing)正常充電,充足關機一(yi)小時后,自動進(jin)行(xing)均充電。
均(jun)充電以小恒流(liu)方式進(jin)行(xing),均(jun)充電流(liu)為(wei)額定電流(liu)的25%,均(jun)充電時間為3小時。均充(chong)結束后自動關機(ji)。
自動均衡充電
充電(dian)機在每(mei)次充電(dian)結(jie)束后,會以涓流(liu)的方(fang)式(shi)對蓄電(dian)池自動(dong)進行(xing)均
衡充電。具體方式如下:
當充(chong)足關機時間小于13小(xiao)時,充電機以充5分(fen)鐘,停30分鐘的方
式對蓄電池補(bu)充均(jun)衡充電。
當累(lei)計充電時間(充足時間+補(bu)充(chong)均衡充(chong)電時間)達13小時后或(huo)以(yi)充電13小時判斷充足關機的情(qing)況(kuang)下,在13~60小時間,充電機以充5分鐘(zhong),停2小時的方式(shi)對(dui)蓄電(dian)池補充均衡充電(dian);大于60小時,充電機以(yi)充5分(fen)鐘,停(ting)8小時的(de)方式對蓄(xu)電池保持充電。
脫硫充電(dian)(此功能(neng)僅適用于普通鉛酸電(dian)池)
接(jie)通電(dian)源;
連接蓄(xu)電(dian)池;
充(chong)電機進行約10秒的(de)延時檢測,充電機自動啟動;同(tong)時,工作指示燈亮,信息窗(chuang)顯示充電電流;
整個脫硫充電過程按以下順序(xu)進行:常規(gui)充電脫硫充電脫硫充電(dian)結(jie)束(shu)停(ting)機;
充(chong)電(dian)機先用50%額(e)定電(dian)(dian)流進行恒(heng)流充電(dian)(dian),當蓄電(dian)(dian)池電(dian)(dian)壓(ya)上升(sheng)到(dao)額(e)定電(dian)(dian)壓(ya)后采用W充(chong)電(dian)(dian)曲線進(jin)行充(chong)電(dian)(dian),當蓄電(dian)(dian)池電(dian)(dian)壓上升至額定電(dian)(dian)壓的(de)1.2~1.25倍時,自動(dong)轉(zhuan)入恒壓充電(dian),當電(dian)流(liu)下降至(zhi)額(e)定電(dian)流(liu)的30%時,以額定電流(liu)的30%的恒定電流進行脫硫充電,整個充電時(shi)間(jian)為72小時;
脫硫(liu)充電結束(shu)后,自動停(ting)機,脫硫(liu)指示燈滅,充足燈亮。
初充電(此功能僅適用(yong)于(yu)普(pu)通(tong)鉛酸電池)
接通電源;
連接蓄(xu)電(dian)池;
充電機進行(xing)約10秒的延時檢(jian)測,充(chong)電(dian)機自動啟(qi)動;同時,工作指示燈亮,信息窗顯示充(chong)電(dian)電(dian)流;
初充電過程(cheng):先用50%額定電(dian)流(liu)進行恒流(liu)充電(dian),當蓄電(dian)池(chi)電(dian)壓上(shang)升到額定電(dian)壓后(hou)采用W充(chong)電曲線進行充(chong)電,當蓄電池電壓(ya)(ya)上升至額定電壓(ya)(ya)的1.2~1.25倍時,自動轉入小恒流(liu)充電(dian),電(dian)流(liu)為50%額定(ding)流值(zhi),初充(chong)電(dian)(dian)總充(chong)電(dian)(dian)時(shi)間為72小時,時間(jian)到后自動停止充(chong)電(dian),完成初充(chong)電(dian)。
充電時,初充電指(zhi)示燈(deng)和工作(zuo)指(zhi)示同(tong)時亮;
初(chu)充(chong)電結束(shu)后(hou),自(zi)動(dong)停機,初(chu)充(chong)電指示燈滅,充(chong)足(zu)燈亮。
充電信息查詢
充電機通(tong)電后,長(chang)按“信息(xi)”鍵2s,面板上“I.F”指(zhi)示燈亮,進入系(xi)統查(cha)詢界面。
本機可記錄*近(jin)30條(tiao)充電信息。以No.1-No.30表示。每條(tiao)記(ji)錄中(zhong)含:充足關機(ji)類(lei)型、充電電壓、時間(jian)、電流、容量。
長按“信息”鍵2s或(huo)自動循環3次后,退(tui)出查詢(xun)狀態。
第(di)六章 故障現象(xiang)、原因(yin)、處理方(fang)法