**章(zhang) WBXC大容量恒流充電機(ji)警告信息
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**章(zhang) WBXC大容量恒流充電機概(gai)述
特(te)點
WBXC系列充電機(ji)(ji),通過漏磁變壓(ya)器、可控硅整流(liu)技術(shu)及微機(ji)(ji)控制技術(shu)有機(ji)(ji)地結合,實(shi)現(xian)優化Wsa+Pulse充(chong)電(dian)(dian)特(te)(te)性曲線(xian),充(chong)電(dian)(dian)電(dian)(dian)流(liu)隨蓄(xu)電(dian)(dian)池充(chong)電(dian)(dian)電(dian)(dian)壓的升(sheng)高而自(zi)動下降;同時在(zai)析氣(qi)點前(qian)及充(chong)電(dian)(dian)末期加入脈沖充(chong)電(dian)(dian)方(fang)式,在(zai)保證蓄(xu)電(dian)(dian)池電(dian)(dian)量充(chong)足的前(qian)提下,*大限度地降低了充(chong)電(dian)(dian)過程中蓄(xu)電(dian)(dian)池內部的溫(wen)度及析氣(qi),有效延長蓄(xu)電(dian)(dian)池組的充(chong)充(chong)電(dian)(dian)循環(huan)使用壽命;使充(chong)電(dian)(dian)效果更為理想,充(chong)電(dian)(dian)效率(lv)更高。產(chan)品具有結構(gou)簡單、操作方(fang)便、功(gong)能(neng)(neng)齊全、充(chong)電(dian)(dian)效率(lv)高等特(te)(te)點以及完善的保護功(gong)能(neng)(neng)。
用途(tu)
適(shi)用于(yu)電(dian)(dian)(dian)動托(tuo)盤(pan)車、電(dian)(dian)(dian)動叉車、電(dian)(dian)(dian)動搬運車、電(dian)(dian)(dian)動升降車、電(dian)(dian)(dian)動游覽(lan)車等(deng)各種電(dian)(dian)(dian)動車輛上的鉛酸蓄電(dian)(dian)(dian)池的充(chong)電(dian)(dian)(dian)。
正常工作條件
(1) 海拔高度不超過2000米;
(2) 周圍(wei)介質溫度不(bu)高于(yu)+40℃及不低(di)于-10℃;
(3) 空氣(qi)相對濕度(du)不大于85%(當(dang)介質(zhi)溫(wen)度在20℃±5℃時) ;
(4) 無導電塵埃(ai)的地方;無爆(bao)炸危險的環境;
(5) 不含有能(neng)腐蝕(shi)金屬及絕緣(yuan)的氣(qi)體及蒸汽的環境;
(6) 在沒(mei)有雨雪侵襲的地方(fang);
(7) 在垂直面傾斜不超過(guo)5度(du)及無劇烈振動和沖(chong)擊的(de)地方。
第三章 WBXC大容(rong)量恒流充電機充電機(ji)功能
多種充(chong)電(dian)模式可供(gong)選擇,適用于各種不(bu)同用途的鉛(qian)酸蓄(xu)電(dian)池(chi)的充(chong)電(dian)(出廠時(shi),根據用戶需充(chong)電(dian)電(dian)池(chi)類別:普通鉛(qian)酸蓄(xu)電(dian)池(chi)還是(shi)免維(wei)護鉛(qian)酸蓄(xu)電(dian)池(chi),設置不(bu)同的充(chong)電(dian)程序) 。
——IWUIa+ Pulse多階段充電(dian)模(mo)式,適用于普通鉛酸蓄電(dian)池的(de)充電(dian);
——IWUIa+EQU多階段(duan)充(chong)電(dian)模式,適用于普通鉛(qian)酸(suan)蓄電(dian)池進行均衡充(chong)電(dian);
——IWIa多(duo)階段充(chong)(chong)電模式,適用于普通鉛酸蓄電池(chi)初充(chong)(chong)電和脫硫充(chong)(chong)電;
——IWUUa多階段充電方式,適用于免維護鉛酸蓄電池的充電。
采用電流、電壓雙(shuang)閉環PID控制技術,實(shi)時(shi)動態跟蹤(zong)與自動調整充電(dian)(dian)(dian)參數,充電(dian)(dian)(dian)過程按不同模式下對應(ying)的充電(dian)(dian)(dian)工(gong)作特(te)性曲線(xian)進行,充電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)始終按蓄(xu)電(dian)(dian)(dian)池可接受的充電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)充電(dian)(dian)(dian);
高亮度LED指示(shi)充(chong)電機(ji)的運行狀態;
數碼管顯(xian)示蓄電(dian)池電(dian)壓(ya)、充(chong)電(dian)電(dian)流、容量、時間等充(chong)電(dian)參數,顯(xian)示充(chong)電(dian)曲線(xian)代碼及故(gu)障代碼;
自(zi)動(dong)檢測、延時啟(qi)動(dong)、軟啟(qi)動(dong)功(gong)能(neng);
具有析(xi)氣點電壓溫(wen)度補(bu)償功(gong)能(neng);
具有自動判別(bie)所(suo)充(chong)(chong)蓄(xu)(xu)電(dian)(dian)池(chi)容量大小,實時調整充(chong)(chong)電(dian)(dian)曲(qu)線,在保證(zheng)蓄(xu)(xu)電(dian)(dian)池(chi)電(dian)(dian)量充(chong)(chong)足的前(qian)提下,既*大限度地(di)降低了充(chong)(chong)電(dian)(dian)過(guo)程中蓄(xu)(xu)電(dian)(dian)池(chi)內部溫(wen)度、減少(shao)析氣,又(you)縮短(duan)了充(chong)(chong)電(dian)(dian)時間;
本機可記錄30次充電結束(shu)時的充電數據;
開路(lu)(lu)、接反、過(guo)載(zai)、短路(lu)(lu)故(gu)障保護和報警(jing)功能;
變壓器超溫(wen)、模塊超溫(wen)等(deng)故障保護和報警(jing)功能;
充電(dian)中途(tu),充電(dian)連接線一旦脫落,充電(dian)機將自動關機;
均衡充電功能,保證蓄電池組單(dan)體容量的一(yi)致性;
全(quan)自動初充電功能(此(ci)功能僅適用于普(pu)通鉛酸(suan)電池(chi));
——對于干放的新蓄(xu)電(dian)(dian)池(chi)加入電(dian)(dian)解液后的**次充(chong)電(dian)(dian)必須采用初充(chong)電(dian)(dian)方式(shi)進行充(chong)電(dian)(dian)。
脫硫(liu)充電功(gong)能(neng)(此功(gong)能(neng)僅適用于普通鉛酸電池);
——當蓄電(dian)(dian)(dian)池(chi)老化(hua)、長期放置或(huo)使用維護不當時(如經常(chang)充(chong)電(dian)(dian)(dian)不足、過充(chong)電(dian)(dian)(dian)或(huo)充(chong)電(dian)(dian)(dian)后長期放置),在(zai)電(dian)(dian)(dian)池(chi)的(de)(de)極(ji)板上應會形成一(yi)種大而硬的(de)(de)硫(liu)酸(suan)鉛結晶,這種“硫(liu)化(hua)”了的(de)(de)電(dian)(dian)(dian)池(chi),不適合用常(chang)規的(de)(de)充(chong)電(dian)(dian)(dian)方法,必須用特殊的(de)(de)脫硫(liu)充(chong)電(dian)(dian)(dian)方法進行充(chong)電(dian)(dian)(dian)。
輸入電源為單(dan)相AC(1/N/PE)或二相AC(2/PE)
規格
|
輸入
電源
V、Hz
|
輸入
功率 kVA
|
輸(shu)入
電(dian)流 A
|
輸出
電流
DC A
|
匹配蓄電池
|
外形尺寸(cun)
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入電(dian)源為三相AC(3/PE)
注:特殊(shu)要求,特殊(shu)規(gui)格,我們將(jiang)另行定(ding)制!
代(dai)碼E:單(dan)相AC(1/N/PE)或(huo)二相(xiang)AC(2/PE)
代碼D:三相AC(3/PE)
第四章 WBXC大容量(liang)恒流充電機充電機(ji)安(an)裝(zhuang)要求
充電機使用場所布置要(yao)求
本機(ji)應放置在通風干燥的地方,避開高(gao)溫(wen)、灰塵及腐蝕性氣體。
確認本(ben)機的額定(ding)輸入電壓與所用(yong)的電網(wang)電壓是否一致。
為確(que)保(bao)本機(ji)正(zheng)常工作,要保(bao)持充電(dian)場所空氣通暢。本機(ji)周(zhou)圍(wei)至(zhi)少保(bao)持30cm的空間,并要經常檢查充電場所通風口有無堵塞。
充電機和蓄(xu)電池的放置(zhi)位置(zhi),如下圖所示:
圖中:
a——電動車輛(liang)A、B周圍必備空間*少0.6米;
b——被充蓄電池和充電機(ji)間的*小距離1米;
c——充電(dian)機到易燃品的距離(li)不(bu)得小于2.5米(mi);
d——充電機到易爆(bao)品的(de)距離(li)不得小于5米;
e——充(chong)電房(fang)的室內高度(取決于車輛(liang))不得低于2米。
充(chong)電機(ji)輸入(ru)、輸出線的連(lian)接(jie)
(1) 連接前(qian)首(shou)先(xian)確(que)認充電(dian)(dian)機額定輸入電(dian)(dian)壓與輸入的電(dian)(dian)網電(dian)(dian)壓是否(fou)一致。
(2) 對于輸(shu)入電源為三相的(de)WBXC系(xi)列充電(dian)(dian)機,進線(xian)端 (熔斷器下樁(zhuang)頭)接電(dian)(dian)網(wang)(wang)三相輸電(dian)(dian)線(xian)(火線(xian)),安裝板上的接地(di)端通過黃綠(lv)雙色線(xian)接電(dian)(dian)網(wang)(wang)地(di)線(xian)。
對(dui)于輸入電源為二相的WBXC系列充(chong)電機(立式),進(jin)線(xian)端(熔(rong)斷器下樁頭)接電網(wang)二相輸電線(xian)(火線(xian)),安(an)裝板上(shang)的接地(di)端通(tong)過黃(huang)綠雙色線(xian)接電網(wang)地(di)線(xian)。詳見下圖所示(shi):
對于輸入電源為(wei)單相的WBXC系列充電(dian)機(臺式(shi)),輸(shu)(shu)入、輸(shu)(shu)出線出廠時已連(lian)接(jie),無需(xu)客戶(hu)手(shou)動連(lian)接(jie)。
(3) 充電(dian)機通過電(dian)源電(dian)纜與電(dian)網連接(jie)。為確保(bao)**,充電(dian)機輸入(ru)電(dian)源前端要求安裝動力型(xing)斷路(lu)器(qi),斷路(lu)器(qi)的(de)容(rong)量(liang)大約為額(e)定輸入(ru)電(dian)流的(de)2倍(bei)。
第五章 WBXC大容量恒流充電機使用(yong)說明
作(zuo)面板說(shuo)明
電(dian)源開(kai)關(guan):用于(yu)接(jie)通或斷開(kai)電(dian)網電(dian)源;
信息窗(chuang)(LED屏幕)——顯示各種充電參數、故障(zhang)代(dai)碼信息等;
信(xin)息鍵(jian)——
充電(dian)(dian)機在充電(dian)(dian)過程中,充電(dian)(dian)電(dian)(dian)壓、充電(dian)(dian)時(shi)間(jian)、充電(dian)(dian)電(dian)(dian)流、充電(dian)(dian)容(rong)量自動依次顯(xian)示(shi)。單擊“信(xin)息”鍵,可直接切(qie)換顯(xian)示(shi)內(nei)容(rong);
按“信息”鍵4s,設置(zhi)均(jun)衡充電功能;
按“信息”鍵10s,設置初充電(dian)功能;
按“信息”鍵15s,設(she)置脫硫充電功能;
按(an)“信息”鍵6s,取消均衡充(chong)電、初充(chong)電、脫硫充(chong)電功(gong)能;
按“信(xin)息”鍵2s,進入查(cha)詢界面。
(注:b.c.d.e條僅適(shi)用于(yu)普通鉛酸電(dian)池)
充電運行(xing)及狀態指示燈:
“ON”指示燈:燈亮(liang),表(biao)示充電(dian)機(ji)正在充電(dian);
“80%”指示燈:燈亮,表示充電機充入容量超過80%;
“100%”指(zhi)示燈(deng):燈(deng)亮(liang),表示充電(dian)機充電(dian)完(wan)成(cheng);電(dian)池(chi)已充足;
“均(jun)充(chong)”指示燈:燈亮,表示本次(ci)充(chong)電將(jiang)進行均(jun)充(chong)電;
燈閃爍,表示(shi)正在均充電進行(xing)中;
“初(chu)充電”指(zhi)示燈:其與(yu)工作指(zhi)示燈一(yi)起(qi)亮,表示充電機(ji)正在(zai)初(chu)充電進行中;
“脫硫(liu)(liu)”指(zhi)示燈:燈亮,表(biao)示充(chong)電機(ji)在進(jin)行脫硫(liu)(liu)充(chong)電。
充電模式
對于普通(tong)鉛酸蓄電(dian)池,本機具有常規充電(dian)、均衡充電(dian)、脫硫充電(dian)、初充電(dian)多種模式(shi)可選。
對于免維(wei)護蓄電(dian)池,本(ben)機按(an)事(shi)先設定的免維(wei)護蓄電(dian)池充電(dian)程序(xu),按(an)以下2.1條的步驟完成(cheng)充電。
常規充(chong)電
連接充電(dian)機和蓄電(dian)池充電(dian)插頭;
接通(tong)電源并合上(shang)電源開關;
充電機(ji)進行約10秒(miao)的延(yan)時檢(jian)測后,充(chong)電機(ji)自動(dong)啟動(dong);同時,工作指(zhi)示燈(deng)亮,信息窗(chuang)顯示充(chong)電參數。
整(zheng)個充電過程:“ON”工作指示燈(deng)亮“80%”容量指(zhi)示燈(deng)亮“100%”容(rong)量指示燈亮,充(chong)電機(ji)充(chong)足關機(ji)。
充(chong)電(dian)(dian)(dian)過(guo)程中信息窗內依次顯示充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)壓、充(chong)電(dian)(dian)(dian)時間、充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流、充(chong)電(dian)(dian)(dian)容量。
注:上圖中(zhong)所標注的時(shi)間為(wei)各階段*長時(shi)間。在實(shi)際充電(dian)過(guo)程中(zhong),各階段的轉(zhuan)換,由電(dian)流、電(dian)壓、時(shi)間、容量均衡等(deng)因(yin)素組(zu)合判斷。
均衡充電
本機均(jun)(jun)衡充(chong)電(dian)(dian)分自動均(jun)(jun)衡與手動均(jun)(jun)衡充(chong)電(dian)(dian)。均(jun)(jun)充(chong)電(dian)(dian)時,均(jun)(jun)充(chong)燈亮。
手動均衡(heng)充電(此功能僅適用于普通鉛(qian)酸電池(chi))
充電(dian)機先(xian)進(jin)行(xing)正常(chang)充電(dian),充足(zu)關機一(yi)小時(shi)后(hou),自動進(jin)行(xing)均充電(dian)。
均(jun)充(chong)電(dian)以(yi)小恒(heng)流(liu)方式進行(xing),均(jun)充(chong)電(dian)流(liu)為(wei)額定電(dian)流(liu)的25%,均充電時間為(wei)3小時。均充結束后自(zi)動(dong)關(guan)機。
自動均衡充電
充(chong)電機(ji)在每次充(chong)電結束后(hou),會以涓流的方式(shi)對蓄電池(chi)自(zi)動進行(xing)均(jun)
衡充電。具體方式如下(xia):
當充足關機時間小(xiao)于13小時,充電機以(yi)充5分鐘(zhong),停30分鐘的方
式對蓄電(dian)池補充(chong)均衡充(chong)電(dian)。
當累計充(chong)電時間(jian)(充(chong)足(zu)時間(jian)+補充均衡充電時間)達(da)13小時后或以充電13小時判(pan)斷充足(zu)關機的情況(kuang)下,在13~60小時(shi)間,充電機以充5分鐘(zhong),停2小時的方式對蓄電(dian)池補充(chong)均衡充(chong)電(dian);大于60小時,充(chong)電機以(yi)充(chong)5分(fen)鐘,停8小時的方式對(dui)蓄電(dian)(dian)池保持充(chong)電(dian)(dian)。
脫硫充電(此功能(neng)僅適用于(yu)普通(tong)鉛酸電池(chi))
接通(tong)電(dian)源;
連接蓄電池;
充電(dian)機進行(xing)約10秒的延時檢測,充電(dian)機自動啟動;同時,工作指示燈亮,信息窗顯示充電(dian)電(dian)流(liu);
整(zheng)個(ge)脫硫充電過程(cheng)按以下順序(xu)進行:常規(gui)充電脫硫充電脫(tuo)硫(liu)充電結束(shu)停機;
充(chong)電機先用50%額定(ding)電(dian)流(liu)進行恒流(liu)充電(dian),當蓄電(dian)池電(dian)壓上升(sheng)到額定(ding)電(dian)壓后采用W充(chong)(chong)電曲線進行充(chong)(chong)電,當蓄電池電壓上(shang)升(sheng)至額定(ding)電壓的1.2~1.25倍(bei)時(shi),自動轉入恒(heng)壓充(chong)電(dian)(dian),當電(dian)(dian)流下降至額定電(dian)(dian)流的30%時,以額定電流的30%的恒定電流(liu)進行脫硫充電,整個充電時間為72小時;
脫(tuo)硫充電結束后(hou),自動停機,脫(tuo)硫指示(shi)燈滅(mie),充足(zu)燈亮。
初充電(此功能僅(jin)適用(yong)于普通鉛酸電池)
接通(tong)電源;
連接(jie)蓄電池;
充電機進行約(yue)10秒(miao)的(de)延時檢測,充電機自動(dong)(dong)啟動(dong)(dong);同(tong)時,工作(zuo)指(zhi)示燈亮,信息窗(chuang)顯示充電電流;
初充電過程(cheng):先用50%額(e)定電(dian)(dian)流(liu)進行恒(heng)流(liu)充電(dian)(dian),當蓄電(dian)(dian)池電(dian)(dian)壓上升到額(e)定電(dian)(dian)壓后采用W充電曲(qu)線進行充電,當蓄(xu)電池電壓(ya)上升至額(e)定電壓(ya)的1.2~1.25倍時,自動轉入小(xiao)恒流(liu)充電(dian),電(dian)流(liu)為50%額定流值(zhi),初(chu)充(chong)電總(zong)充(chong)電時間為72小時(shi),時(shi)間到后自動停止(zhi)充(chong)電,完成初充(chong)電。
充電時(shi),初充電指示燈和(he)工作指示同時(shi)亮(liang);
初充電(dian)結束后,自(zi)動停機,初充電(dian)指示燈(deng)滅,充足(zu)燈(deng)亮(liang)。
充電(dian)信(xin)息查詢
充電機(ji)通電后,長按“信息”鍵2s,面板(ban)上“I.F”指示燈亮,進入系統查詢界面。
本機可記錄*近30條(tiao)充電(dian)信(xin)息。以(yi)No.1-No.30表示。每條(tiao)記錄(lu)中含:充足(zu)關(guan)機類型(xing)、充電(dian)(dian)電(dian)(dian)壓(ya)、時間、電(dian)(dian)流、容量。
長按(an)“信息(xi)”鍵2s或自動(dong)循環3次后,退出查詢狀(zhuang)態。
第六章 故障現(xian)象、原因、處(chu)理方法