**章 WBXC大容(rong)量恒流(liu)充電裝置警告信息
本手冊(ce)中警(jing)告及提示信息(xi)采用以下符號表(biao)示:
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**章 WBXC大容量恒(heng)流(liu)充電(dian)裝置概述
特點
WBXC系列充電(dian)機(ji),通過漏(lou)磁(ci)變壓器、可控硅整流技術及微機(ji)控制技術有機(ji)地結合,實現優化Wsa+Pulse充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)特性曲線,充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)流隨蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)壓的升高(gao)而自動(dong)下降(jiang);同時在(zai)析(xi)氣(qi)點前及充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)末(mo)期(qi)加入脈沖充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)方(fang)式,在(zai)保證蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)(dian)(dian)量充(chong)(chong)(chong)足的前提下,*大限度地(di)降(jiang)低(di)了充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)過程中(zhong)蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)內部(bu)的溫度及析(xi)氣(qi),有效延長(chang)蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)組的充(chong)(chong)(chong)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)循環(huan)使(shi)用壽(shou)命;使(shi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效果更為理想,充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效率更高(gao)。產品具有結構簡單、操(cao)作方(fang)便、功(gong)能(neng)齊(qi)全、充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效率高(gao)等特點以及完善的保護(hu)功(gong)能(neng)。
用途(tu)
適用于電(dian)動(dong)(dong)托盤車(che)、電(dian)動(dong)(dong)叉車(che)、電(dian)動(dong)(dong)搬運車(che)、電(dian)動(dong)(dong)升降車(che)、電(dian)動(dong)(dong)游覽車(che)等各種(zhong)電(dian)動(dong)(dong)車(che)輛上的(de)鉛(qian)酸蓄(xu)電(dian)池(chi)的(de)充電(dian)。
正常工作條件(jian)
(1) 海拔(ba)高(gao)度(du)不超(chao)過2000米(mi);
(2) 周(zhou)圍介(jie)質溫(wen)度不高于+40℃及不(bu)低于-10℃;
(3) 空氣相對濕度不大于(yu)85%(當介質溫度在20℃±5℃時) ;
(4) 無導電塵埃的(de)地方;無爆炸危險的(de)環境(jing);
(5) 不(bu)含(han)有能腐蝕金屬及絕(jue)緣(yuan)的氣體及蒸汽的環(huan)境;
(6) 在沒有雨(yu)雪(xue)侵襲的地(di)方;
(7) 在(zai)垂直(zhi)面傾斜(xie)不(bu)超過(guo)5度(du)及無劇烈振動(dong)和沖擊的(de)地方。
第三(san)章 WBXC大容量恒流充電(dian)裝置充電(dian)機功能(neng)
多種充(chong)(chong)(chong)電(dian)模式(shi)可(ke)供選擇,適用(yong)(yong)于各(ge)種不同用(yong)(yong)途(tu)的鉛(qian)酸(suan)蓄電(dian)池(chi)的充(chong)(chong)(chong)電(dian)(出廠時,根據用(yong)(yong)戶需充(chong)(chong)(chong)電(dian)電(dian)池(chi)類別(bie):普通(tong)鉛(qian)酸(suan)蓄電(dian)池(chi)還是免維護鉛(qian)酸(suan)蓄電(dian)池(chi),設置不同的充(chong)(chong)(chong)電(dian)程序) 。
——IWUIa+ Pulse多階段充電(dian)模(mo)式,適用于普通鉛酸蓄電(dian)池的充電(dian);
——IWUIa+EQU多(duo)階段(duan)充電(dian)模式,適用于普通鉛酸蓄(xu)電(dian)池(chi)進行(xing)均衡充電(dian);
——IWIa多階段(duan)充(chong)電(dian)模式(shi),適用于普(pu)通(tong)鉛酸蓄電(dian)池(chi)初充(chong)電(dian)和脫硫充(chong)電(dian);
——IWUUa多階段充電方式,適(shi)用于免維護鉛酸蓄電池的充電。
采用電(dian)流、電(dian)壓雙閉環PID控制(zhi)技術(shu),實時動態跟蹤(zong)與自動調整充電(dian)(dian)(dian)參數,充電(dian)(dian)(dian)過程(cheng)按不同模式下(xia)對(dui)應(ying)的充電(dian)(dian)(dian)工作特(te)性曲線進(jin)行,充電(dian)(dian)(dian)電(dian)(dian)(dian)流始終(zhong)按蓄(xu)電(dian)(dian)(dian)池可(ke)接受的充電(dian)(dian)(dian)電(dian)(dian)(dian)流充電(dian)(dian)(dian);
高亮度LED指示(shi)充電機(ji)的運行狀態(tai);
數(shu)碼(ma)管(guan)顯(xian)示(shi)蓄電(dian)池(chi)電(dian)壓、充(chong)(chong)電(dian)電(dian)流、容量、時間等充(chong)(chong)電(dian)參數(shu),顯(xian)示(shi)充(chong)(chong)電(dian)曲線代(dai)(dai)碼(ma)及故障代(dai)(dai)碼(ma);
自動(dong)檢測(ce)、延(yan)時啟動(dong)、軟(ruan)啟動(dong)功(gong)能;
具有析氣點電壓溫(wen)度補償功能;
具有(you)自動判別所(suo)充(chong)蓄電池(chi)容量(liang)大小,實(shi)時調整充(chong)電曲線,在保證蓄電池(chi)電量(liang)充(chong)足的(de)前提下,既*大限(xian)度(du)地降(jiang)低了充(chong)電過程中蓄電池(chi)內部溫度(du)、減(jian)少析氣,又縮短了充(chong)電時間;
本(ben)機可記錄30次(ci)充電結束時的充電數據(ju);
開路、接反、過(guo)載、短路故障保護(hu)和報警(jing)功能;
變壓器超(chao)溫、模(mo)塊(kuai)超(chao)溫等故障(zhang)保護和報警功能;
充電(dian)中途,充電(dian)連(lian)接線一(yi)旦(dan)脫落,充電(dian)機將(jiang)自動關機;
均衡充電(dian)功能,保證蓄電(dian)池組(zu)單體容量的一致性;
全自動初(chu)充電(dian)功能(此功能僅適用于(yu)普通鉛酸電(dian)池);
——對于干放的(de)新蓄(xu)電(dian)(dian)池(chi)加入電(dian)(dian)解(jie)液后的(de)**次(ci)充電(dian)(dian)必須采用初充電(dian)(dian)方式進行充電(dian)(dian)。
脫硫充電功能(此(ci)功能僅適用于普通鉛酸電池(chi));
——當蓄(xu)電(dian)(dian)池(chi)老化(hua)、長(chang)期放(fang)置(zhi)或(huo)使用(yong)維(wei)護不(bu)(bu)當時(如經(jing)常充(chong)電(dian)(dian)不(bu)(bu)足、過充(chong)電(dian)(dian)或(huo)充(chong)電(dian)(dian)后長(chang)期放(fang)置(zhi)),在電(dian)(dian)池(chi)的(de)極(ji)板上應會形成一種大而硬的(de)硫酸鉛結晶,這種“硫化(hua)”了(le)的(de)電(dian)(dian)池(chi),不(bu)(bu)適合用(yong)常規的(de)充(chong)電(dian)(dian)方法,必須(xu)用(yong)特殊(shu)的(de)脫硫充(chong)電(dian)(dian)方法進(jin)行充(chong)電(dian)(dian)。
輸(shu)入電(dian)源(yuan)為單相(xiang)AC(1/N/PE)或二相AC(2/PE)
規格
|
輸(shu)入
電源
V、Hz
|
輸入
功率 kVA
|
輸(shu)入
電流(liu) A
|
輸(shu)出
電流
DC A
|
匹配蓄電池
|
外形尺寸
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入電源為三相AC(3/PE)
注(zhu):特殊(shu)(shu)要(yao)求,特殊(shu)(shu)規格,我們將另(ling)行定制(zhi)!
代碼E:單相AC(1/N/PE)或二相AC(2/PE)
代(dai)碼D:三相AC(3/PE)
第四(si)章(zhang) WBXC大容量(liang)恒流充電裝置充(chong)電機安(an)裝要求
充電機使用場(chang)所布(bu)置要(yao)求
本機(ji)應放置(zhi)在通(tong)風(feng)干燥的(de)地方,避開高溫、灰塵及(ji)腐蝕性(xing)氣(qi)體(ti)。
確(que)認(ren)本機的額定輸入電壓與所用(yong)的電網電壓是否一致。
為確保本(ben)機正常工作(zuo),要保持(chi)充電場所空氣通暢。本(ben)機周圍至(zhi)少保持(chi)30cm的空間,并要(yao)經常檢(jian)查充電場所(suo)通(tong)風(feng)口有無堵塞(sai)。
充(chong)電(dian)機和蓄電(dian)池的放置位置,如(ru)下圖所示(shi):
圖中:
a——電動(dong)車(che)輛(liang)A、B周圍必備空間(jian)*少0.6米;
b——被(bei)充(chong)蓄電(dian)池和充(chong)電(dian)機間的(de)*小距離1米;
c——充電機到易燃(ran)品的距離不得小于(yu)2.5米;
d——充電機到易爆品(pin)的(de)距離不得小于5米(mi);
e——充電(dian)房的室內高度(取決于(yu)車輛)不得低(di)于(yu)2米。
充電機輸(shu)入、輸(shu)出線(xian)的連接
(1) 連(lian)接前首(shou)先確認充電(dian)機額定輸入電(dian)壓與輸入的電(dian)網(wang)電(dian)壓是否一致。
(2) 對于輸入電源(yuan)為三相的WBXC系列充(chong)電(dian)機(ji),進線(xian)端(duan) (熔斷器下樁頭)接電(dian)網三相輸(shu)電(dian)線(xian)(火線(xian)),安(an)裝板上的接地(di)端(duan)通(tong)過黃綠雙色線(xian)接電(dian)網地(di)線(xian)。
對于輸入(ru)電(dian)源為二相的(de)WBXC系列充電(dian)機(立(li)式),進線端(熔斷器下樁頭(tou))接(jie)電(dian)網二相輸電(dian)線(火線),安裝板上的(de)接(jie)地端通過黃(huang)綠雙色線接(jie)電(dian)網地線。詳見下圖所示:
對(dui)于輸入(ru)電源為單相的(de)WBXC系列充電機(臺式),輸入(ru)、輸出線出廠時已連接(jie)(jie),無需(xu)客(ke)戶手動連接(jie)(jie)。
(3) 充(chong)(chong)電(dian)(dian)機通過(guo)電(dian)(dian)源(yuan)電(dian)(dian)纜與(yu)電(dian)(dian)網連接。為確(que)保**,充(chong)(chong)電(dian)(dian)機輸入(ru)電(dian)(dian)源(yuan)前端(duan)要求(qiu)安裝(zhuang)動(dong)力型斷路(lu)器(qi),斷路(lu)器(qi)的容量大約為額定(ding)輸入(ru)電(dian)(dian)流的2倍。
第五(wu)章 WBXC大容量(liang)恒流(liu)充電裝置(zhi)使(shi)用說明(ming)
作面板說明(ming)
電(dian)源開(kai)關:用于接(jie)通(tong)或(huo)斷開(kai)電(dian)網電(dian)源;
信息窗(LED屏幕)——顯示各種充電(dian)參數、故(gu)障代碼信息等;
信息鍵——
充(chong)電(dian)機在(zai)充(chong)電(dian)過程中,充(chong)電(dian)電(dian)壓、充(chong)電(dian)時間、充(chong)電(dian)電(dian)流(liu)、充(chong)電(dian)容(rong)量自動依次顯示。單擊(ji)“信(xin)息(xi)”鍵,可直接切(qie)換顯示內(nei)容(rong);
按“信息(xi)”鍵4s,設置均衡充電(dian)功能;
按“信息”鍵10s,設置初(chu)充電功(gong)能;
按“信息”鍵15s,設置脫硫充電(dian)功能;
按“信息”鍵6s,取消均衡充電(dian)、初(chu)充電(dian)、脫(tuo)硫充電(dian)功能;
按“信息”鍵(jian)2s,進(jin)入查詢界面(mian)。
(注:b.c.d.e條僅(jin)適用于普通(tong)鉛酸電池(chi))
充電運行及狀態指示燈:
“ON”指示(shi)(shi)燈(deng):燈(deng)亮(liang),表示(shi)(shi)充電機(ji)正(zheng)在(zai)充電;
“80%”指(zhi)示燈(deng)(deng):燈(deng)(deng)亮,表示充電機充入容(rong)量超(chao)過80%;
“100%”指示燈:燈亮,表示充(chong)電(dian)(dian)(dian)機(ji)充(chong)電(dian)(dian)(dian)完成;電(dian)(dian)(dian)池(chi)已(yi)充(chong)足;
“均(jun)充(chong)”指示(shi)(shi)燈:燈亮,表示(shi)(shi)本(ben)次充(chong)電(dian)將進(jin)行均(jun)充(chong)電(dian);
燈閃爍(shuo),表示正在均(jun)充電進行(xing)中;
“初(chu)充(chong)(chong)(chong)電(dian)”指示燈:其(qi)與(yu)工(gong)作指示燈一起亮(liang),表示充(chong)(chong)(chong)電(dian)機正在初(chu)充(chong)(chong)(chong)電(dian)進行中(zhong);
“脫(tuo)硫”指(zhi)示燈:燈亮,表示充電(dian)機在(zai)進行(xing)脫(tuo)硫充電(dian)。
充(chong)電模式(shi)
對(dui)于普(pu)通鉛(qian)酸蓄(xu)電(dian)(dian)(dian)池,本機具(ju)有常規充電(dian)(dian)(dian)、均(jun)衡(heng)充電(dian)(dian)(dian)、脫(tuo)硫充電(dian)(dian)(dian)、初充電(dian)(dian)(dian)多種(zhong)模(mo)式可選。
對(dui)于免(mian)維護(hu)蓄電(dian)池,本機按事先(xian)設(she)定的免(mian)維護(hu)蓄電(dian)池充電(dian)程(cheng)序(xu),按以下(xia)2.1條的步驟(zou)完(wan)成(cheng)充電。
常規(gui)充電
連(lian)接充電機和蓄電池(chi)充電插(cha)頭(tou);
接通電(dian)源并合上電(dian)源開關(guan);
充電機進(jin)行約10秒的延時(shi)檢測后(hou),充電(dian)機(ji)自動啟動;同時(shi),工作指示(shi)燈亮(liang),信(xin)息窗顯示(shi)充電(dian)參數。
整個充電過(guo)程:“ON”工作指示燈亮“80%”容量指(zhi)示燈(deng)亮“100%”容量指示燈亮,充(chong)電機(ji)充(chong)足關機(ji)。
充(chong)電(dian)過程中(zhong)信(xin)息窗內依次顯示充(chong)電(dian)電(dian)壓(ya)、充(chong)電(dian)時間(jian)、充(chong)電(dian)電(dian)流、充(chong)電(dian)容(rong)量。
注(zhu):上圖中所標(biao)注(zhu)的時(shi)間(jian)(jian)為(wei)各(ge)階(jie)段(duan)*長(chang)時(shi)間(jian)(jian)。在(zai)實際充電(dian)(dian)過程中,各(ge)階(jie)段(duan)的轉換,由電(dian)(dian)流(liu)、電(dian)(dian)壓、時(shi)間(jian)(jian)、容(rong)量均衡等(deng)因素組合判斷。
均(jun)衡充電
本機均(jun)衡充電(dian)分自動均(jun)衡與手動均(jun)衡充電(dian)。均(jun)充電(dian)時,均(jun)充燈亮。
手動均(jun)衡充電(此功能(neng)僅適用(yong)于(yu)普通(tong)鉛酸電池)
充電機(ji)先進行正常(chang)充電,充足(zu)關(guan)機(ji)一小時后(hou),自動進行均充電。
均(jun)充(chong)電以(yi)小恒流(liu)方式進行(xing),均(jun)充(chong)電流(liu)為額定電流(liu)的25%,均充(chong)電時間為3小時。均充結束后(hou)自動關機。
自動(dong)均(jun)衡充電
充電機在每次充電結束后,會以(yi)涓流的方式(shi)對蓄(xu)電池自動進行均
衡充電。具體方式如(ru)下(xia):
當充足關(guan)機時間(jian)小(xiao)于13小時,充(chong)電(dian)機以(yi)充(chong)5分鐘,停(ting)30分鐘的方(fang)
式對蓄電(dian)池補充(chong)均衡(heng)充(chong)電(dian)。
當累計充(chong)(chong)電(dian)時(shi)間(充(chong)(chong)足時(shi)間+補(bu)充(chong)(chong)均衡充(chong)(chong)電(dian)時間(jian))達13小(xiao)時后(hou)或以充電13小時判斷(duan)充足(zu)關機的(de)情況下,在13~60小(xiao)時(shi)間,充電機以充5分鐘,停(ting)2小時(shi)的(de)方式對蓄電池補充均衡充電;大于60小時(shi),充電(dian)機(ji)以充5分鐘(zhong),停8小(xiao)時(shi)的方式對蓄電池保持(chi)充(chong)電。
脫硫充(chong)電(dian)(此(ci)功能僅適(shi)用于普通鉛酸(suan)電(dian)池)
接通電源;
連接蓄電池;
充電機進行約10秒的延時檢測,充(chong)電(dian)(dian)機自動啟動;同時,工(gong)作指(zhi)示燈亮,信息窗顯示充(chong)電(dian)(dian)電(dian)(dian)流;
整個脫硫充電(dian)過程按以下(xia)順(shun)序進行:常規充電(dian)脫(tuo)硫充電脫硫充電結束停機(ji);
充電機(ji)先用50%額定(ding)電(dian)流(liu)進行恒流(liu)充電(dian),當蓄電(dian)池(chi)電(dian)壓上(shang)升到額定(ding)電(dian)壓后采用W充電曲線進行(xing)充電,當蓄電池(chi)電壓(ya)上(shang)升至(zhi)額(e)定電壓(ya)的1.2~1.25倍時(shi),自動轉入恒壓充(chong)電,當電流(liu)下降至額定電流(liu)的30%時,以額定電流(liu)的30%的(de)恒(heng)定電流進行脫硫充(chong)電,整個充(chong)電時間(jian)為(wei)72小(xiao)時;
脫(tuo)硫(liu)(liu)充電結(jie)束后,自動停機,脫(tuo)硫(liu)(liu)指示燈(deng)滅,充足(zu)燈(deng)亮。
初充電(此功能僅適用于普通鉛酸電池)
接通電源;
連接蓄電(dian)池(chi);
充電機進行約10秒的延時檢測,充電機自動啟(qi)動;同(tong)時,工作指示(shi)燈亮,信(xin)息窗顯示(shi)充電電流;
初充電過程:先用50%額定電(dian)(dian)(dian)流(liu)進行恒流(liu)充電(dian)(dian)(dian),當(dang)蓄電(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)壓上升到額定電(dian)(dian)(dian)壓后采用(yong)W充電(dian)(dian)曲線(xian)進(jin)行充電(dian)(dian),當蓄電(dian)(dian)池電(dian)(dian)壓(ya)上升至額定電(dian)(dian)壓(ya)的1.2~1.25倍時,自動轉入小恒流充電(dian),電(dian)流為50%額定流(liu)值(zhi),初充(chong)電總充(chong)電時(shi)間為72小時,時間到(dao)后自動停(ting)止充電,完成初充電。
充電時,初充電指(zhi)示燈和工作(zuo)指(zhi)示同(tong)時亮;
初(chu)充(chong)電結束后,自動(dong)停(ting)機,初(chu)充(chong)電指(zhi)示燈(deng)滅,充(chong)足燈(deng)亮(liang)。
充電信(xin)息查詢
充電(dian)機(ji)通電(dian)后,長按“信息”鍵2s,面板上“I.F”指示(shi)燈亮,進入系統(tong)查(cha)詢界面。
本機可記(ji)錄*近30條(tiao)充電(dian)信息。以No.1-No.30表示。每條記錄中含:充足關(guan)機類型、充電電壓、時間、電流、容量。
長按“信息”鍵(jian)2s或(huo)自(zi)動循(xun)環3次后,退(tui)出查詢狀態。
第(di)六(liu)章 故障(zhang)現象、原因、處理方法(fa)