**章 WBXC多功(gong)能蓄電池充電測試儀警告信息
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**章(zhang) WBXC多功能蓄電池充電測試儀(yi)概述
特點
WBXC系列充電機(ji),通過漏磁變壓器、可控(kong)硅整(zheng)流技術及(ji)微機(ji)控(kong)制技術有(you)機(ji)地結合,實現優化Wsa+Pulse充(chong)(chong)電(dian)(dian)特性曲線,充(chong)(chong)電(dian)(dian)電(dian)(dian)流(liu)隨蓄(xu)電(dian)(dian)池充(chong)(chong)電(dian)(dian)電(dian)(dian)壓的(de)升(sheng)高(gao)(gao)而自動下降;同時在析氣(qi)點前及(ji)(ji)充(chong)(chong)電(dian)(dian)末期加(jia)入脈沖充(chong)(chong)電(dian)(dian)方式,在保證蓄(xu)電(dian)(dian)池電(dian)(dian)量充(chong)(chong)足的(de)前提下,*大限度地(di)降低(di)了充(chong)(chong)電(dian)(dian)過程中蓄(xu)電(dian)(dian)池內(nei)部的(de)溫度及(ji)(ji)析氣(qi),有效(xiao)延長蓄(xu)電(dian)(dian)池組(zu)的(de)充(chong)(chong)充(chong)(chong)電(dian)(dian)循環(huan)使用壽命;使充(chong)(chong)電(dian)(dian)效(xiao)果更(geng)為理(li)想,充(chong)(chong)電(dian)(dian)效(xiao)率(lv)更(geng)高(gao)(gao)。產品(pin)具(ju)有結構簡單(dan)、操作(zuo)方便(bian)、功能齊(qi)全、充(chong)(chong)電(dian)(dian)效(xiao)率(lv)高(gao)(gao)等特點以及(ji)(ji)完(wan)善(shan)的(de)保護功能。
用途
適用于電(dian)(dian)(dian)動(dong)托盤車、電(dian)(dian)(dian)動(dong)叉(cha)車、電(dian)(dian)(dian)動(dong)搬運(yun)車、電(dian)(dian)(dian)動(dong)升降車、電(dian)(dian)(dian)動(dong)游覽車等各種(zhong)電(dian)(dian)(dian)動(dong)車輛上(shang)的鉛酸蓄電(dian)(dian)(dian)池的充電(dian)(dian)(dian)。
正(zheng)常工(gong)作條件
(1) 海拔高(gao)度不超過2000米;
(2) 周圍介質溫度(du)不高于+40℃及不低于-10℃;
(3) 空氣相對濕(shi)度不大(da)于85%(當介質(zhi)溫度在20℃±5℃時(shi)) ;
(4) 無導電塵埃的(de)地方(fang);無爆炸危(wei)險的(de)環境;
(5) 不含有能腐蝕(shi)金(jin)屬及(ji)絕緣的(de)氣體(ti)及(ji)蒸汽的(de)環境;
(6) 在沒(mei)有雨雪侵襲的地方;
(7) 在垂直(zhi)面傾(qing)斜(xie)不超(chao)過5度及(ji)無(wu)劇烈振動和(he)沖擊的地方(fang)。
第三(san)章 WBXC多功能蓄電(dian)池充電(dian)測試儀充電(dian)機(ji)功能(neng)
多種(zhong)充(chong)電模式可供選擇(ze),適(shi)用于各種(zhong)不(bu)同(tong)用途的鉛酸蓄電池的充(chong)電(出廠時,根據(ju)用戶需充(chong)電電池類別:普(pu)通鉛酸蓄電池還(huan)是免維護鉛酸蓄電池,設(she)置不(bu)同(tong)的充(chong)電程序(xu)) 。
——IWUIa+ Pulse多階段(duan)充電(dian)模式,適用于(yu)普通鉛酸(suan)蓄電(dian)池的充電(dian);
——IWUIa+EQU多(duo)階(jie)段充(chong)電模式,適用于普通鉛酸蓄電池進行均衡充(chong)電;
——IWIa多階(jie)段充(chong)電(dian)(dian)(dian)模式,適用(yong)于普(pu)通鉛酸蓄電(dian)(dian)(dian)池(chi)初(chu)充(chong)電(dian)(dian)(dian)和脫(tuo)硫充(chong)電(dian)(dian)(dian);
——IWUUa多階(jie)段(duan)充(chong)電方式(shi),適用(yong)于(yu)免維護鉛酸蓄電池的充(chong)電。
采用電流、電壓雙閉環PID控制技(ji)術,實時動態跟蹤(zong)與自(zi)動調整充(chong)電(dian)(dian)(dian)參數(shu),充(chong)電(dian)(dian)(dian)過(guo)程按(an)不同模式下對(dui)應的(de)充(chong)電(dian)(dian)(dian)工作特性曲線進行,充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流始終按(an)蓄電(dian)(dian)(dian)池(chi)可接受的(de)充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流充(chong)電(dian)(dian)(dian);
高亮(liang)度LED指示充電機的運行狀(zhuang)態;
數(shu)碼(ma)管顯(xian)(xian)示(shi)蓄(xu)電(dian)池(chi)電(dian)壓、充(chong)電(dian)電(dian)流、容量、時間等充(chong)電(dian)參數(shu),顯(xian)(xian)示(shi)充(chong)電(dian)曲線代碼(ma)及故障代碼(ma);
自動檢測、延時啟(qi)(qi)動、軟啟(qi)(qi)動功能;
具(ju)有析氣點電壓溫度補償功能;
具有(you)自動判別所充蓄(xu)電(dian)(dian)池(chi)容量大(da)小,實(shi)時調(diao)整充電(dian)(dian)曲線,在保(bao)證蓄(xu)電(dian)(dian)池(chi)電(dian)(dian)量充足的前提下,既*大(da)限度(du)地降低了(le)充電(dian)(dian)過程(cheng)中蓄(xu)電(dian)(dian)池(chi)內部溫度(du)、減少析(xi)氣,又縮短了(le)充電(dian)(dian)時間(jian);
本(ben)機可記(ji)錄30次充(chong)電(dian)結束時的(de)充(chong)電(dian)數據(ju);
開路、接反、過載、短路故障(zhang)保護和報(bao)警(jing)功能;
變壓器超溫(wen)、模塊超溫(wen)等故障保護(hu)和報警功(gong)能;
充(chong)電(dian)中途,充(chong)電(dian)連(lian)接線(xian)一旦脫(tuo)落(luo),充(chong)電(dian)機(ji)將自(zi)動(dong)關(guan)機(ji);
均衡充電(dian)功(gong)能,保證蓄電(dian)池(chi)組單體(ti)容量的一致性;
全自(zi)動初充電(dian)功(gong)能(neng)(此功(gong)能(neng)僅適用(yong)于普通鉛酸電(dian)池);
——對(dui)于干放的(de)新蓄電(dian)池加入電(dian)解液后(hou)的(de)**次(ci)充電(dian)必(bi)須采用初充電(dian)方式進行充電(dian)。
脫硫充電功(gong)能(此功(gong)能僅適(shi)用于普通鉛酸(suan)電池);
——當蓄電(dian)池(chi)老化(hua)、長(chang)期放置或使用維護(hu)不(bu)當時(如經常充電(dian)不(bu)足、過(guo)充電(dian)或充電(dian)后長(chang)期放置),在電(dian)池(chi)的(de)極板上應會(hui)形成一(yi)種(zhong)大(da)而硬的(de)硫酸鉛(qian)結晶(jing),這(zhe)種(zhong)“硫化(hua)”了(le)的(de)電(dian)池(chi),不(bu)適合用常規的(de)充電(dian)方(fang)法,必(bi)須用特(te)殊的(de)脫(tuo)硫充電(dian)方(fang)法進行(xing)充電(dian)。
輸入電源(yuan)為單相AC(1/N/PE)或二(er)相(xiang)AC(2/PE)
規格
|
輸入(ru)
電源(yuan)
V、Hz
|
輸入
功率 kVA
|
輸入
電流 A
|
輸出
電流
DC A
|
匹(pi)配蓄電池
|
外形尺寸
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入電(dian)源為三相(xiang)AC(3/PE)
注:特(te)殊要求,特(te)殊規格,我(wo)們將另行定制!
代碼(ma)E:單(dan)相AC(1/N/PE)或二相AC(2/PE)
代(dai)碼(ma)D:三相AC(3/PE)
第四(si)章 WBXC多功能蓄電池充(chong)電測試儀充電機安裝(zhuang)要求
充電機使用場所布置要求(qiu)
本機(ji)應放置在通風干燥的地方,避開(kai)高溫、灰塵(chen)及腐蝕性氣體。
確認本機的(de)額(e)定(ding)輸入電(dian)壓與所(suo)用(yong)的(de)電(dian)網(wang)電(dian)壓是否一致。
為確保本機正常工作,要保持(chi)(chi)充電場所空氣通暢。本機周圍至(zhi)少保持(chi)(chi)30cm的(de)空間,并要經常檢查充(chong)電(dian)場所通風口有無堵塞。
充電(dian)(dian)機和蓄(xu)電(dian)(dian)池的(de)放置位置,如下圖所(suo)示(shi):
圖中:
a——電動車(che)輛A、B周圍必備(bei)空間*少0.6米;
b——被充蓄電(dian)池和(he)充電(dian)機間的*小距(ju)離1米;
c——充電機到易燃(ran)品的(de)距(ju)離(li)不得(de)小于(yu)2.5米;
d——充電機到易爆品的距離不得小于5米(mi);
e——充電房的(de)室(shi)內高度(取決于車輛(liang))不得低于2米。
充電機輸入、輸出(chu)線的(de)連接
(1) 連(lian)接(jie)前首先確認充(chong)電機(ji)額定輸入(ru)電壓與輸入(ru)的電網電壓是(shi)否一致。
(2) 對于輸(shu)入電源為三相的WBXC系列充(chong)電機,進線端 (熔斷器下樁頭(tou))接(jie)電網三相輸電線(火(huo)線),安裝板(ban)上(shang)的接(jie)地端通(tong)過(guo)黃綠雙色(se)線接(jie)電網地線。
對于輸入電(dian)源為二相的WBXC系列充電(dian)機(立式),進(jin)線(xian)端(熔斷器(qi)下(xia)(xia)樁(zhuang)頭)接電(dian)網(wang)(wang)二相輸電(dian)線(xian)(火線(xian)),安裝板上(shang)的接地端通過黃綠雙色線(xian)接電(dian)網(wang)(wang)地線(xian)。詳見下(xia)(xia)圖所示:
對于輸入電源為單相的WBXC系列充電機(臺式),輸入(ru)、輸出線出廠時已連(lian)接,無需(xu)客(ke)戶手動連(lian)接。
(3) 充電機通過電源電纜(lan)與電網連接。為確保**,充電機輸入電源前(qian)端要求安(an)裝(zhuang)動力型斷路(lu)器(qi)(qi),斷路(lu)器(qi)(qi)的容量大約為額定輸入電流的2倍。
第(di)五章 WBXC多功能(neng)蓄電(dian)池充電(dian)測試儀使用說(shuo)明
作面(mian)板說明
電源開(kai)(kai)關(guan):用于接(jie)通或(huo)斷開(kai)(kai)電網電源;
信息(xi)窗(chuang)(LED屏幕)——顯示各(ge)種充電(dian)參數、故障代碼信息等;
信息鍵(jian)——
充(chong)電(dian)機在充(chong)電(dian)過程中,充(chong)電(dian)電(dian)壓、充(chong)電(dian)時間、充(chong)電(dian)電(dian)流、充(chong)電(dian)容(rong)量自動依次顯(xian)示。單擊“信息”鍵(jian),可直(zhi)接切換顯(xian)示內容(rong);
按“信息(xi)”鍵4s,設置(zhi)均衡充電功能(neng);
按“信息”鍵(jian)10s,設置初充電(dian)功能;
按“信息”鍵15s,設置(zhi)脫硫充電功能;
按“信息(xi)”鍵(jian)6s,取消(xiao)均衡充(chong)(chong)電(dian)、初充(chong)(chong)電(dian)、脫(tuo)硫充(chong)(chong)電(dian)功能;
按“信息”鍵2s,進入查(cha)詢界面。
(注:b.c.d.e條僅適用于普通鉛酸電池)
充電(dian)運行(xing)及狀(zhuang)態指示燈:
“ON”指示燈:燈亮,表示充(chong)(chong)電機正(zheng)在充(chong)(chong)電;
“80%”指(zhi)示(shi)燈(deng):燈(deng)亮(liang),表示(shi)充電機(ji)充入容量超過80%;
“100%”指示燈:燈亮,表示充(chong)(chong)電(dian)機充(chong)(chong)電(dian)完成(cheng);電(dian)池已(yi)充(chong)(chong)足;
“均(jun)充”指示燈:燈亮,表示本次充電將(jiang)進行均(jun)充電;
燈閃爍,表示正在均充電進行(xing)中;
“初(chu)充電”指示燈:其與(yu)工作(zuo)指示燈一起亮,表示充電機正在初(chu)充電進行中(zhong);
“脫硫”指示燈:燈亮,表示充(chong)電(dian)機在(zai)進行脫硫充(chong)電(dian)。
充電模式
對于(yu)普通鉛酸(suan)蓄電池,本機(ji)具有常(chang)規充(chong)(chong)電、均衡(heng)充(chong)(chong)電、脫硫充(chong)(chong)電、初充(chong)(chong)電多(duo)種(zhong)模式(shi)可選。
對于免(mian)維護(hu)(hu)蓄電(dian)池(chi),本機按事先設定的免(mian)維護(hu)(hu)蓄電(dian)池(chi)充電(dian)程序(xu),按以(yi)下2.1條(tiao)的步驟完成充電。
常規充電
連接充電(dian)(dian)機和蓄電(dian)(dian)池充電(dian)(dian)插頭(tou);
接(jie)通(tong)電(dian)源并合(he)上電(dian)源開(kai)關;
充電機進(jin)行約10秒的延(yan)時檢(jian)測后,充電機自(zi)動啟動;同時,工作指(zhi)示燈亮,信(xin)息窗顯示充電參數。
整個充(chong)電過程(cheng):“ON”工作指示燈(deng)亮(liang)“80%”容量指示(shi)燈亮“100%”容量(liang)指(zhi)示燈(deng)亮,充電機充足關機。
充(chong)(chong)電(dian)(dian)過程(cheng)中信息窗內(nei)依次(ci)顯示充(chong)(chong)電(dian)(dian)電(dian)(dian)壓、充(chong)(chong)電(dian)(dian)時(shi)間、充(chong)(chong)電(dian)(dian)電(dian)(dian)流、充(chong)(chong)電(dian)(dian)容量。
注:上圖中(zhong)所標注的時(shi)(shi)間為各(ge)階(jie)段(duan)*長時(shi)(shi)間。在實際充電(dian)過(guo)程中(zhong),各(ge)階(jie)段(duan)的轉換,由電(dian)流、電(dian)壓(ya)、時(shi)(shi)間、容量均衡等因素組(zu)合判(pan)斷(duan)。
均衡充電
本機(ji)均(jun)(jun)衡(heng)充(chong)電分自動(dong)均(jun)(jun)衡(heng)與(yu)手動(dong)均(jun)(jun)衡(heng)充(chong)電。均(jun)(jun)充(chong)電時,均(jun)(jun)充(chong)燈(deng)亮。
手(shou)動均衡(heng)充電(此(ci)功能僅適用于普(pu)通鉛酸電池)
充(chong)電(dian)機先進行正常充(chong)電(dian),充(chong)足關機一小(xiao)時后,自動進行均充(chong)電(dian)。
均(jun)充電以小(xiao)恒流(liu)方式(shi)進行(xing),均(jun)充電流(liu)為額(e)定電流(liu)的25%,均(jun)充電時間為3小時。均充結束后自動關機(ji)。
自動均衡充電(dian)
充電(dian)機在每次充電(dian)結束后,會以涓流的方式對蓄電(dian)池自動(dong)進行(xing)均
衡充電。具(ju)體方(fang)式如(ru)下:
當(dang)充足關(guan)機時(shi)間(jian)小(xiao)于13小(xiao)時,充電(dian)機以充5分鐘,停30分鐘的方
式對蓄電池(chi)補充均衡充電。
當累(lei)計(ji)充電時間(充足時間+補充均衡(heng)充電時(shi)間)達13小(xiao)時后(hou)或以(yi)充電13小時(shi)判斷充足關機的情況下,在(zai)13~60小時(shi)間,充(chong)電(dian)機以充(chong)5分鐘,停2小時的(de)方式對(dui)蓄電池補(bu)充均衡充電;大于60小時,充(chong)(chong)電機以(yi)充(chong)(chong)5分鐘,停8小(xiao)時的(de)方式對蓄電池保持充(chong)電。
脫硫充(chong)電(此功能(neng)僅適用于普通鉛(qian)酸(suan)電池)
接(jie)通電源;
連(lian)接蓄電池;
充電機進行(xing)約10秒(miao)的延時(shi)檢測,充電(dian)(dian)機自動(dong)啟(qi)動(dong);同時(shi),工作指示燈亮,信息窗顯示充電(dian)(dian)電(dian)(dian)流(liu);
整個脫硫(liu)充電過程按以(yi)下順(shun)序進行:常規(gui)充電脫硫充電脫硫充電結束停(ting)機(ji);
充電機先(xian)用(yong)50%額定電(dian)流進行恒流充(chong)電(dian),當(dang)蓄電(dian)池電(dian)壓(ya)上升到額定電(dian)壓(ya)后采用W充(chong)電(dian)曲線進行充(chong)電(dian),當蓄電(dian)池電(dian)壓上升(sheng)至(zhi)額定(ding)電(dian)壓的1.2~1.25倍(bei)時,自(zi)動(dong)轉(zhuan)入(ru)恒壓充電(dian)(dian),當(dang)電(dian)(dian)流下(xia)降至(zhi)額定(ding)電(dian)(dian)流的30%時(shi),以(yi)額定電流的30%的恒定電流進(jin)行脫硫充電,整個充電時間為72小時(shi);
脫(tuo)硫(liu)充(chong)電(dian)結束后(hou),自動停機,脫(tuo)硫(liu)指(zhi)示燈(deng)(deng)滅,充(chong)足(zu)燈(deng)(deng)亮。
初充電(dian)(此(ci)功能僅(jin)適用于(yu)普通鉛酸電(dian)池)
接(jie)通(tong)電源;
連接蓄電池;
充電(dian)機進行約10秒(miao)的延時(shi)檢測,充電機自動啟動;同時(shi),工作指示燈亮,信息窗顯(xian)示充電電流(liu);
初充(chong)電(dian)過程:先用50%額(e)定(ding)電流進行(xing)恒流充電,當(dang)蓄電池電壓上升到額(e)定(ding)電壓后(hou)采(cai)用W充(chong)電(dian)曲線進行充(chong)電(dian),當蓄電(dian)池電(dian)壓上(shang)升(sheng)至額定電(dian)壓的1.2~1.25倍時,自動轉入小恒(heng)流充(chong)電(dian),電(dian)流為50%額定流值(zhi),初充(chong)電(dian)(dian)總充(chong)電(dian)(dian)時間為72小時,時間到后自動停止(zhi)充(chong)電(dian),完成初(chu)充(chong)電(dian)。
充電(dian)時(shi),初充電(dian)指(zhi)示燈(deng)和工作指(zhi)示同時(shi)亮;
初(chu)充(chong)電結束后,自(zi)動停機,初(chu)充(chong)電指示燈(deng)滅,充(chong)足燈(deng)亮(liang)。
充電信息(xi)查詢
充電(dian)機通電(dian)后,長(chang)按“信息”鍵2s,面板(ban)上“I.F”指示燈亮,進入系統(tong)查詢界面(mian)。
本機可(ke)記錄(lu)*近(jin)30條充(chong)電信(xin)息。以No.1-No.30表示。每條記錄中含:充足關機類型、充電(dian)(dian)(dian)電(dian)(dian)(dian)壓(ya)、時間、電(dian)(dian)(dian)流(liu)、容量。
長按“信(xin)息”鍵2s或(huo)自動循(xun)環3次后(hou),退出查(cha)詢狀態。
第六章 故障現(xian)象、原(yuan)因(yin)、處(chu)理方法(fa)