**章 WBXC多功能(neng)蓄電池恒流充電測試儀警告信息(xi)
本(ben)手冊中警告及(ji)提示(shi)信息采用以下符號表(biao)示(shi):
對不遵循(xun)操作規(gui)程或未經授權的技術(shu)改動造(zao)成的一切后果,本公(gong)司概不負(fu)責!
產品的性能、參數、電氣圖、外觀,若有改良而無法預先(xian)告知(zhi)變(bian)更,敬(jing)請以實物為(wei)準!
**章 WBXC多功能蓄(xu)電池恒流充電測試儀(yi)概述
特點
WBXC系列(lie)充電機,通過(guo)漏磁變(bian)壓(ya)器(qi)、可(ke)控硅整(zheng)流技術及微機控制技術有機地結(jie)合,實現優化Wsa+Pulse充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)特(te)性曲線(xian),充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流隨蓄(xu)(xu)(xu)電(dian)(dian)(dian)池充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)壓的(de)升(sheng)高而自動(dong)下(xia)降;同(tong)時(shi)在析(xi)氣點前(qian)(qian)及充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)末期加入脈(mo)沖充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)方式,在保證蓄(xu)(xu)(xu)電(dian)(dian)(dian)池電(dian)(dian)(dian)量(liang)充(chong)(chong)(chong)(chong)足的(de)前(qian)(qian)提(ti)下(xia),*大限度地(di)降低了充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)過程中蓄(xu)(xu)(xu)電(dian)(dian)(dian)池內部(bu)的(de)溫度及析(xi)氣,有(you)效(xiao)(xiao)延(yan)長蓄(xu)(xu)(xu)電(dian)(dian)(dian)池組的(de)充(chong)(chong)(chong)(chong)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)循環使用壽命;使充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)效(xiao)(xiao)果更(geng)為(wei)理想,充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)效(xiao)(xiao)率更(geng)高。產品具有(you)結(jie)構(gou)簡單、操作方便、功能(neng)齊全(quan)、充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)效(xiao)(xiao)率高等特(te)點以及完善的(de)保護功能(neng)。
用(yong)途
適用于電(dian)(dian)動(dong)(dong)(dong)托(tuo)盤車、電(dian)(dian)動(dong)(dong)(dong)叉車、電(dian)(dian)動(dong)(dong)(dong)搬運車、電(dian)(dian)動(dong)(dong)(dong)升降車、電(dian)(dian)動(dong)(dong)(dong)游覽(lan)車等各(ge)種電(dian)(dian)動(dong)(dong)(dong)車輛上的鉛酸(suan)蓄電(dian)(dian)池(chi)的充電(dian)(dian)。
正(zheng)常工作(zuo)條件
(1) 海拔(ba)高度(du)不超過(guo)2000米;
(2) 周圍(wei)介質溫度(du)不高于+40℃及不低(di)于-10℃;
(3) 空氣相(xiang)對濕度(du)不大于85%(當介質溫度(du)在(zai)20℃±5℃時) ;
(4) 無導電塵埃的地(di)方;無爆炸危險的環(huan)境;
(5) 不含有能腐蝕(shi)金屬及絕緣的氣體(ti)及蒸(zheng)汽的環境;
(6) 在(zai)沒有(you)雨(yu)雪侵(qin)襲的(de)地(di)方;
(7) 在(zai)垂直(zhi)面傾(qing)斜(xie)不(bu)超(chao)過(guo)5度及無劇烈振動和(he)沖擊的地方。
第三章 WBXC多功能蓄電(dian)(dian)池恒流充(chong)電(dian)(dian)測試(shi)儀充電(dian)機功能
多種(zhong)充電(dian)(dian)模式(shi)可供選擇,適用于各種(zhong)不同(tong)用途的鉛酸(suan)蓄(xu)電(dian)(dian)池的充電(dian)(dian)(出廠時,根據用戶需充電(dian)(dian)電(dian)(dian)池類別:普通鉛酸(suan)蓄(xu)電(dian)(dian)池還是免維護鉛酸(suan)蓄(xu)電(dian)(dian)池,設置不同(tong)的充電(dian)(dian)程(cheng)序(xu)) 。
——IWUIa+ Pulse多(duo)階段充(chong)電模式,適用于普通鉛酸(suan)蓄電池的充(chong)電;
——IWUIa+EQU多階段充電模式(shi),適用(yong)于(yu)普通鉛酸蓄電池進行均衡充電;
——IWIa多階(jie)段充電模式,適用于普通鉛酸蓄電池初充電和(he)脫(tuo)硫(liu)充電;
——IWUUa多階段充電方(fang)式,適用于免(mian)維護鉛酸蓄(xu)電池的充電。
采(cai)用電流、電壓雙閉環(huan)PID控制技術,實時動態跟蹤(zong)與自動調(diao)整充(chong)電(dian)參(can)數,充(chong)電(dian)過程按(an)不同模式下(xia)對應的(de)(de)充(chong)電(dian)工作特性曲線進行,充(chong)電(dian)電(dian)流(liu)始終按(an)蓄電(dian)池可接(jie)受的(de)(de)充(chong)電(dian)電(dian)流(liu)充(chong)電(dian);
高亮(liang)度LED指示(shi)充電機的(de)運(yun)行(xing)狀態;
數碼管顯(xian)示(shi)蓄電(dian)(dian)池電(dian)(dian)壓、充電(dian)(dian)電(dian)(dian)流、容量、時間等充電(dian)(dian)參數,顯(xian)示(shi)充電(dian)(dian)曲(qu)線代(dai)(dai)碼及故障代(dai)(dai)碼;
自動檢測、延(yan)時啟(qi)動、軟啟(qi)動功能;
具有析氣點電壓(ya)溫度補(bu)償功能;
具有自動判別所充(chong)蓄電(dian)池(chi)容量大(da)小,實時調整充(chong)電(dian)曲(qu)線(xian),在保證蓄電(dian)池(chi)電(dian)量充(chong)足(zu)的(de)前提下,既*大(da)限度(du)地(di)降低了充(chong)電(dian)過程中蓄電(dian)池(chi)內部溫度(du)、減少析氣,又縮短(duan)了充(chong)電(dian)時間(jian);
本機可記錄30次充(chong)電結束(shu)時的充(chong)電數據;
開路(lu)、接反(fan)、過(guo)載、短路(lu)故障保護和報警功能(neng);
變壓器超溫、模塊超溫等故(gu)障(zhang)保護和報警功能;
充電中途,充電連(lian)接(jie)線(xian)一旦脫落(luo),充電機(ji)將自動關機(ji);
均衡充電功(gong)能,保證(zheng)蓄(xu)電池(chi)組單體(ti)容量(liang)的一(yi)致性;
全自動初充電功能(此功能僅適用于(yu)普通鉛(qian)酸電池);
——對于干放的(de)新蓄電(dian)池(chi)加入電(dian)解(jie)液后的(de)**次充(chong)電(dian)必須采用(yong)初(chu)充(chong)電(dian)方(fang)式進(jin)行充(chong)電(dian)。
脫硫充電功能(此功能僅適用于(yu)普(pu)通鉛(qian)酸電池);
——當(dang)蓄電(dian)(dian)池(chi)老化、長期放(fang)置或使用(yong)維護不當(dang)時(如經常充電(dian)(dian)不足、過充電(dian)(dian)或充電(dian)(dian)后長期放(fang)置),在電(dian)(dian)池(chi)的極板上應會形成一種(zhong)大而硬的硫酸鉛結晶,這種(zhong)“硫化”了的電(dian)(dian)池(chi),不適合(he)用(yong)常規(gui)的充電(dian)(dian)方法,必(bi)須用(yong)特殊的脫硫充電(dian)(dian)方法進(jin)行充電(dian)(dian)。
輸入電源為單相(xiang)AC(1/N/PE)或(huo)二相AC(2/PE)
規格
|
輸入
電(dian)源
V、Hz
|
輸入
功率 kVA
|
輸入
電流 A
|
輸出
電(dian)流
DC A
|
匹(pi)配蓄電池
|
外(wai)形尺(chi)寸
mm
|
凈
重(zhong) 量(liang)
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入(ru)電源(yuan)為三相(xiang)AC(3/PE)
注:特(te)殊(shu)要求,特(te)殊(shu)規格,我們將另行定制!
代碼(ma)E:單相AC(1/N/PE)或(huo)二相AC(2/PE)
代碼D:三相AC(3/PE)
第四章 WBXC多功(gong)能蓄電池(chi)恒流充電測(ce)試儀(yi)充電(dian)機安(an)裝要求
充電機使用場所布置(zhi)要求(qiu)
本(ben)機應放置在(zai)通風干燥(zao)的地(di)方(fang),避開高溫(wen)、灰塵及腐蝕性氣體。
確認本機(ji)的額定(ding)輸入(ru)電壓與所用的電網電壓是(shi)否一(yi)致。
為確保(bao)本機正常工作(zuo),要保(bao)持充電場所空氣(qi)通暢。本機周圍至(zhi)少保(bao)持30cm的空間,并要經常(chang)檢查充(chong)電場(chang)所通風(feng)口(kou)有無堵塞(sai)。
充電(dian)機和蓄電(dian)池的放置(zhi)位置(zhi),如下圖所示:
圖中(zhong):
a——電動車輛A、B周圍必備空(kong)間(jian)*少0.6米;
b——被(bei)充蓄電池和充電機間的*小距離1米;
c——充電機(ji)到易(yi)燃品的距離不得小于2.5米;
d——充電機到易爆品(pin)的距離不得小于5米;
e——充電房的室內高度(取(qu)決于車輛)不得低(di)于2米。
充電機輸(shu)(shu)入、輸(shu)(shu)出(chu)線的(de)連(lian)接
(1) 連接前(qian)首(shou)先確認充電(dian)(dian)機(ji)額定輸入電(dian)(dian)壓與輸入的電(dian)(dian)網電(dian)(dian)壓是否一致(zhi)。
(2) 對于(yu)輸入(ru)電(dian)源為三相的WBXC系列(lie)充電(dian)機,進線端 (熔斷器下樁頭)接電(dian)網三相輸電(dian)線(火(huo)線),安裝板上的接地端通過黃(huang)綠(lv)雙(shuang)色線接電(dian)網地線。
對于輸入電(dian)源為(wei)二相的WBXC系列充電(dian)機(ji)(立式),進(jin)線(xian)端(duan)(熔斷器下(xia)樁頭)接(jie)電(dian)網二相輸電(dian)線(xian)(火線(xian)),安裝(zhuang)板上的接(jie)地(di)端(duan)通(tong)過(guo)黃綠雙(shuang)色線(xian)接(jie)電(dian)網地(di)線(xian)。詳見下(xia)圖所示:
對于輸(shu)入(ru)電源為單相的WBXC系列充電機(ji)(臺式),輸入、輸出線(xian)出廠時(shi)已連接,無需客戶手動連接。
(3) 充電(dian)(dian)(dian)機通過(guo)電(dian)(dian)(dian)源(yuan)電(dian)(dian)(dian)纜與電(dian)(dian)(dian)網連接(jie)。為(wei)確保**,充電(dian)(dian)(dian)機輸入電(dian)(dian)(dian)源(yuan)前端(duan)要求安裝動(dong)力型斷(duan)路器,斷(duan)路器的(de)容量大約為(wei)額定(ding)輸入電(dian)(dian)(dian)流(liu)的(de)2倍。
第五章(zhang) WBXC多功能蓄電(dian)池恒流充電(dian)測試儀(yi)使用說明
作面板(ban)說明
電源開(kai)關(guan):用于接通(tong)或(huo)斷開(kai)電網(wang)電源;
信息窗(chuang)(LED屏幕)——顯示各種充電參(can)數、故障代(dai)碼信息等;
信息(xi)鍵——
充(chong)電(dian)機(ji)在充(chong)電(dian)過程中,充(chong)電(dian)電(dian)壓、充(chong)電(dian)時間、充(chong)電(dian)電(dian)流、充(chong)電(dian)容(rong)(rong)量自(zi)動依次顯示。單(dan)擊“信息(xi)”鍵,可直(zhi)接切換顯示內(nei)容(rong)(rong);
按“信息”鍵4s,設置均衡充電功能;
按“信息”鍵10s,設置(zhi)初充電功(gong)能;
按“信息”鍵15s,設置脫硫充電(dian)功(gong)能(neng);
按“信息”鍵6s,取消均衡充(chong)電(dian)、初充(chong)電(dian)、脫硫充(chong)電(dian)功(gong)能;
按“信息”鍵2s,進入查詢界面。
(注:b.c.d.e條(tiao)僅適用于普通鉛酸(suan)電池(chi))
充電運行及狀態指示燈(deng):
“ON”指(zhi)示(shi)燈:燈亮,表示(shi)充(chong)電(dian)機正(zheng)在充(chong)電(dian);
“80%”指(zhi)示燈:燈亮,表示充電(dian)機充入容量超過80%;
“100%”指(zhi)示燈:燈亮,表示充(chong)電(dian)(dian)機(ji)充(chong)電(dian)(dian)完(wan)成;電(dian)(dian)池已充(chong)足;
“均充(chong)(chong)”指示(shi)燈(deng):燈(deng)亮,表示(shi)本次充(chong)(chong)電將進(jin)行均充(chong)(chong)電;
燈閃爍,表示正在均充電進行中;
“初(chu)充電(dian)”指示(shi)燈(deng):其與工(gong)作(zuo)指示(shi)燈(deng)一起(qi)亮,表示(shi)充電(dian)機正在初(chu)充電(dian)進行中;
“脫(tuo)硫”指示燈:燈亮,表示充電機在進行脫(tuo)硫充電。
充(chong)電模式
對于普通鉛酸蓄電(dian)池,本機具有常規(gui)充電(dian)、均衡充電(dian)、脫(tuo)硫(liu)充電(dian)、初充電(dian)多種模式可選。
對于免(mian)維護蓄(xu)電(dian)池,本機按事先設定(ding)的免(mian)維護蓄(xu)電(dian)池充(chong)電(dian)程序,按以下2.1條的(de)步驟完成充電(dian)。
常規充電(dian)
連接充電(dian)(dian)機和蓄(xu)電(dian)(dian)池充電(dian)(dian)插頭(tou);
接通電源(yuan)并合上電源(yuan)開關(guan);
充電機(ji)進行約10秒的(de)延時檢測后(hou),充(chong)電(dian)機自動(dong)啟動(dong);同時,工作指示燈亮,信息(xi)窗顯示充(chong)電(dian)參數。
整個充(chong)電過程:“ON”工作(zuo)指示(shi)燈亮“80%”容量指(zhi)示(shi)燈亮“100%”容(rong)量指示燈亮(liang),充(chong)電機(ji)充(chong)足關機(ji)。
充(chong)電(dian)(dian)過程中信息窗內(nei)依次顯示(shi)充(chong)電(dian)(dian)電(dian)(dian)壓、充(chong)電(dian)(dian)時(shi)間、充(chong)電(dian)(dian)電(dian)(dian)流、充(chong)電(dian)(dian)容量。
注:上圖中所(suo)標注的(de)時(shi)間(jian)為各階(jie)段*長時(shi)間(jian)。在實際(ji)充電過程中,各階(jie)段的(de)轉換(huan),由電流、電壓、時(shi)間(jian)、容(rong)量均衡(heng)等因素組(zu)合判斷。
均衡(heng)充電(dian)
本機均(jun)(jun)衡充(chong)電分自動(dong)均(jun)(jun)衡與(yu)手動(dong)均(jun)(jun)衡充(chong)電。均(jun)(jun)充(chong)電時,均(jun)(jun)充(chong)燈亮。
手(shou)動(dong)均(jun)衡(heng)充(chong)電(此(ci)功能僅適用于普通鉛酸電池)
充(chong)電(dian)(dian)機先進(jin)行正常充(chong)電(dian)(dian),充(chong)足(zu)關機一小時(shi)后,自動進(jin)行均充(chong)電(dian)(dian)。
均(jun)(jun)充電(dian)以小(xiao)恒流(liu)方式進(jin)行(xing),均(jun)(jun)充電(dian)流(liu)為(wei)額定電(dian)流(liu)的25%,均充電時間為(wei)3小時。均(jun)充結束(shu)后自動(dong)關機。
自動均衡(heng)充電
充(chong)電機在每次充(chong)電結束后(hou),會以涓流的方式對蓄電池自動(dong)進(jin)行均
衡充電。具(ju)體方式如下:
當(dang)充足(zu)關機時間小(xiao)于13小時,充(chong)電機以(yi)充(chong)5分鐘,停30分(fen)鐘的(de)方
式對蓄電池(chi)補(bu)充均衡充電。
當累(lei)計充電時間(jian)(充足時間(jian)+補充(chong)(chong)均衡充(chong)(chong)電時(shi)間(jian))達13小時后或以(yi)充(chong)電13小時判斷充足關機的情(qing)況下,在13~60小時間,充電機以充5分(fen)鐘,停2小(xiao)時的方式(shi)對(dui)蓄電(dian)池補充均衡充電(dian);大于(yu)60小時,充電(dian)機以充5分鐘,停8小時(shi)的方(fang)式對(dui)蓄電池保持充電。
脫硫充電(此功能(neng)僅(jin)適(shi)用于普通(tong)鉛酸電池)
接通電(dian)源;
連接(jie)蓄電池;
充電機進行約(yue)10秒的延時檢測,充電機(ji)自動啟(qi)動;同時,工作指示燈亮,信息(xi)窗顯示充電電流;
整(zheng)個脫硫充電過程按以下(xia)順序進(jin)行(xing):常規(gui)充電脫硫充電脫(tuo)硫(liu)充(chong)電結束(shu)停機;
充電機先用50%額(e)(e)定電流(liu)(liu)進行恒流(liu)(liu)充電,當蓄電池電壓上(shang)升到額(e)(e)定電壓后采用W充電(dian)曲線進行充電(dian),當蓄(xu)電(dian)池電(dian)壓上(shang)升至額定電(dian)壓的1.2~1.25倍時,自(zi)動轉(zhuan)入恒壓充電,當電流(liu)下(xia)降至(zhi)額(e)定電流(liu)的(de)30%時,以額定電(dian)流(liu)的30%的(de)恒定(ding)電(dian)流進行脫硫充(chong)電(dian),整個充(chong)電(dian)時(shi)間為72小時;
脫(tuo)(tuo)硫充電結束后,自動停機,脫(tuo)(tuo)硫指示燈(deng)滅(mie),充足燈(deng)亮。
初充電(dian)(此功能僅適用于普通鉛酸電(dian)池)
接通電源;
連接蓄電池;
充電機進行約10秒的延(yan)時(shi)檢測,充電(dian)機自動(dong)啟(qi)動(dong);同時(shi),工(gong)作指示燈亮(liang),信息窗顯(xian)示充電(dian)電(dian)流(liu);
初(chu)充電過(guo)程:先用50%額(e)定電流進行恒流充電,當蓄(xu)電池電壓上(shang)升到額(e)定電壓后采用W充電(dian)(dian)曲(qu)線進行(xing)充電(dian)(dian),當蓄電(dian)(dian)池電(dian)(dian)壓上升至額定電(dian)(dian)壓的1.2~1.25倍(bei)時,自動轉入小恒流充電(dian),電(dian)流為50%額定流值,初(chu)充電總充電時間(jian)為72小(xiao)時(shi),時(shi)間到后自動(dong)停止充(chong)電(dian),完成初充(chong)電(dian)。
充電時,初(chu)充電指示(shi)燈和工作(zuo)指示(shi)同時亮;
初充(chong)電結束后,自動停機(ji),初充(chong)電指示燈(deng)(deng)滅,充(chong)足燈(deng)(deng)亮。
充電信息查詢
充電機通電后,長按“信息”鍵2s,面(mian)板上(shang)“I.F”指示燈亮,進入(ru)系統(tong)查詢界面。
本(ben)機可記錄(lu)*近30條充電信息。以No.1-No.30表示。每條(tiao)記錄中含:充足關機(ji)類型、充電電壓、時(shi)間、電流、容量。
長按“信息”鍵2s或自(zi)動(dong)循環(huan)3次(ci)后,退出查詢狀態。
第(di)六章 故障現象、原因、處理方法