**章(zhang) WBXC多功能蓄(xu)電池恒流及(ji)容量充電測(ce)試儀警告信息
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**章 WBXC多功能蓄電(dian)池(chi)恒流及(ji)容量充(chong)電(dian)測(ce)試儀概述
特點
WBXC系列充電(dian)機(ji),通過漏磁(ci)變壓器、可控硅整流技術(shu)(shu)及微機(ji)控制技術(shu)(shu)有(you)機(ji)地結合,實現(xian)優化Wsa+Pulse充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)特(te)性曲(qu)線,充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流隨蓄(xu)電(dian)(dian)(dian)(dian)池充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)壓的升(sheng)高而自動下降;同時(shi)在(zai)析氣(qi)點前及(ji)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)末(mo)期加入脈沖(chong)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)方式,在(zai)保證蓄(xu)電(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)量充(chong)(chong)(chong)足(zu)的前提下,*大(da)限度地降低了(le)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)過程中蓄(xu)電(dian)(dian)(dian)(dian)池內部的溫度及(ji)析氣(qi),有(you)效(xiao)延長蓄(xu)電(dian)(dian)(dian)(dian)池組的充(chong)(chong)(chong)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)循環(huan)使用壽命;使充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)效(xiao)果更為理想,充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)效(xiao)率更高。產(chan)品具有(you)結(jie)構簡單(dan)、操(cao)作(zuo)方便、功能(neng)齊全、充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)效(xiao)率高等特(te)點以及(ji)完善的保護功能(neng)。
用(yong)途
適用于電(dian)動(dong)(dong)托盤車、電(dian)動(dong)(dong)叉車、電(dian)動(dong)(dong)搬運車、電(dian)動(dong)(dong)升降車、電(dian)動(dong)(dong)游覽車等各種電(dian)動(dong)(dong)車輛上的(de)鉛酸蓄電(dian)池(chi)的(de)充電(dian)。
正常工作條件
(1) 海拔高度不超過2000米;
(2) 周圍介質溫(wen)度不高于+40℃及不低于-10℃;
(3) 空(kong)氣相對濕度不大于85%(當介(jie)質(zhi)溫(wen)度在(zai)20℃±5℃時) ;
(4) 無(wu)導(dao)電塵埃的地方(fang);無(wu)爆(bao)炸危險的環境(jing);
(5) 不(bu)含(han)有能(neng)腐蝕金屬及絕緣的氣體及蒸汽的環境;
(6) 在沒有(you)雨雪(xue)侵襲的(de)地方;
(7) 在(zai)垂直(zhi)面傾斜不超(chao)過5度及(ji)無劇烈振動和沖擊(ji)的地方(fang)。
第三章 WBXC多功(gong)能蓄電(dian)池恒流及容量充電(dian)測試儀充電機(ji)功能(neng)
多種(zhong)充(chong)電(dian)(dian)(dian)模式可供選擇,適(shi)用于各種(zhong)不同用途的鉛酸(suan)蓄(xu)(xu)電(dian)(dian)(dian)池的充(chong)電(dian)(dian)(dian)(出廠(chang)時(shi),根據用戶(hu)需充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)池類別:普通鉛酸(suan)蓄(xu)(xu)電(dian)(dian)(dian)池還是(shi)免維護(hu)鉛酸(suan)蓄(xu)(xu)電(dian)(dian)(dian)池,設置不同的充(chong)電(dian)(dian)(dian)程序) 。
——IWUIa+ Pulse多階(jie)段(duan)充電模式,適用(yong)于普(pu)通鉛酸蓄電池的(de)充電;
——IWUIa+EQU多階段充電(dian)模式,適(shi)用(yong)于普通鉛酸蓄電(dian)池進行均衡充電(dian);
——IWIa多階段充電(dian)(dian)模式,適用于普通鉛酸(suan)蓄電(dian)(dian)池(chi)初充電(dian)(dian)和脫硫充電(dian)(dian);
——IWUUa多階(jie)段充電(dian)方(fang)式(shi),適用于免維(wei)護鉛酸蓄電(dian)池的充電(dian)。
采用(yong)電(dian)流、電(dian)壓雙閉(bi)環PID控制技術,實時動態跟蹤與自動調整(zheng)充電(dian)(dian)參數,充電(dian)(dian)過程按不同(tong)模式(shi)下對應(ying)的充電(dian)(dian)工作(zuo)特性曲線進行,充電(dian)(dian)電(dian)(dian)流始終按蓄(xu)電(dian)(dian)池可接受的充電(dian)(dian)電(dian)(dian)流充電(dian)(dian);
高亮度(du)LED指示充電機的運行狀態;
數碼管(guan)顯示蓄電(dian)(dian)(dian)池電(dian)(dian)(dian)壓、充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流、容量、時(shi)間等充(chong)電(dian)(dian)(dian)參數,顯示充(chong)電(dian)(dian)(dian)曲線代(dai)碼及故障(zhang)代(dai)碼;
自動(dong)檢測、延時(shi)啟(qi)動(dong)、軟啟(qi)動(dong)功能;
具有(you)析氣(qi)點電壓溫度補償功能(neng);
具(ju)有自動判別所充(chong)(chong)(chong)蓄(xu)電(dian)(dian)(dian)池容量大小,實時(shi)調(diao)整(zheng)充(chong)(chong)(chong)電(dian)(dian)(dian)曲線,在保(bao)證蓄(xu)電(dian)(dian)(dian)池電(dian)(dian)(dian)量充(chong)(chong)(chong)足的前(qian)提下,既*大限(xian)度地降低了(le)充(chong)(chong)(chong)電(dian)(dian)(dian)過程中蓄(xu)電(dian)(dian)(dian)池內(nei)部溫(wen)度、減少析(xi)氣,又(you)縮短了(le)充(chong)(chong)(chong)電(dian)(dian)(dian)時(shi)間;
本機可記錄30次充電結束時的充電數(shu)據;
開路、接(jie)反、過載(zai)、短(duan)路故障(zhang)保護和報(bao)警功能;
變壓器超溫(wen)、模塊超溫(wen)等故障保(bao)護和報警功(gong)能;
充電(dian)(dian)中(zhong)途,充電(dian)(dian)連接(jie)線一旦(dan)脫落,充電(dian)(dian)機(ji)將自(zi)動(dong)關(guan)機(ji);
均衡充電(dian)功(gong)能,保證蓄電(dian)池組單體(ti)容量的一致(zhi)性;
全自動初(chu)充電功(gong)能(neng)(此功(gong)能(neng)僅適用于普通鉛酸電池);
——對于干放的新蓄電池加(jia)入電解液后的**次充電必須采用(yong)初充電方(fang)式進行充電。
脫硫充電功(gong)能(此功(gong)能僅適用于普通鉛酸電池);
——當蓄電(dian)(dian)(dian)池老化(hua)、長(chang)(chang)期(qi)放(fang)置或(huo)使用維護不當時(如經常充(chong)(chong)電(dian)(dian)(dian)不足、過充(chong)(chong)電(dian)(dian)(dian)或(huo)充(chong)(chong)電(dian)(dian)(dian)后(hou)長(chang)(chang)期(qi)放(fang)置),在電(dian)(dian)(dian)池的極(ji)板上(shang)應會形(xing)成一(yi)種大而硬的硫酸鉛結晶(jing),這種“硫化(hua)”了的電(dian)(dian)(dian)池,不適(shi)合用常規的充(chong)(chong)電(dian)(dian)(dian)方(fang)法(fa),必須用特殊的脫(tuo)硫充(chong)(chong)電(dian)(dian)(dian)方(fang)法(fa)進行充(chong)(chong)電(dian)(dian)(dian)。
輸入電源為單相AC(1/N/PE)或二相AC(2/PE)
規(gui)格
|
輸入
電源
V、Hz
|
輸入(ru)
功率 kVA
|
輸(shu)入(ru)
電流 A
|
輸(shu)出
電流
DC A
|
匹(pi)配蓄電池
|
外(wai)形尺(chi)寸
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸(shu)入(ru)電源為三相AC(3/PE)
注(zhu):特殊要求,特殊規格,我們(men)將另行定制!
代碼E:單相AC(1/N/PE)或(huo)二相AC(2/PE)
代(dai)碼(ma)D:三相AC(3/PE)
第四章 WBXC多功能(neng)蓄(xu)電池恒(heng)流及容量充電測試儀充電機(ji)安裝要求
充(chong)電機使用(yong)場所布置要求
本機(ji)應放置在通風干燥的地(di)方,避開(kai)高溫(wen)、灰塵(chen)及腐(fu)蝕性氣(qi)體。
確認本(ben)機的額定輸入電壓與所用的電網(wang)電壓是否一致。
為確保(bao)本機正常工作,要保(bao)持(chi)充電場所空氣通暢。本機周圍(wei)至少保(bao)持(chi)30cm的空間(jian),并要(yao)經(jing)常檢查充電(dian)場所通風口有無堵塞(sai)。
充(chong)電(dian)機和(he)蓄電(dian)池的放置(zhi)位置(zhi),如下圖所示:
圖(tu)中:
a——電動車輛A、B周圍必(bi)備空間*少0.6米;
b——被充(chong)蓄(xu)電池和(he)充(chong)電機間的*小距(ju)離1米;
c——充電機到易(yi)燃品的距離不得小于2.5米(mi);
d——充電機到易爆(bao)品(pin)的距離不(bu)得(de)小于5米;
e——充電房(fang)的室內高度(取決于車輛)不得低于2米。
充電機輸(shu)(shu)入、輸(shu)(shu)出線的連接
(1) 連接前(qian)首(shou)先確(que)認(ren)充(chong)電(dian)(dian)(dian)機額定(ding)輸入電(dian)(dian)(dian)壓(ya)與輸入的電(dian)(dian)(dian)網電(dian)(dian)(dian)壓(ya)是否一(yi)致。
(2) 對于(yu)輸(shu)入電源(yuan)為三(san)相(xiang)的WBXC系列(lie)充電(dian)(dian)機,進(jin)線端 (熔斷器下(xia)樁頭)接電(dian)(dian)網三相輸電(dian)(dian)線(火線),安裝板(ban)上的接地端通過黃綠雙色線接電(dian)(dian)網地線。
對(dui)于輸入電(dian)源為二(er)相的WBXC系列充(chong)電(dian)機(立(li)式(shi)),進線端(熔斷器下樁頭)接電(dian)網(wang)(wang)二(er)相輸電(dian)線(火線),安裝板上的接地端通過黃(huang)綠(lv)雙(shuang)色(se)線接電(dian)網(wang)(wang)地線。詳見下圖所(suo)示:
對(dui)于輸入電(dian)源為單相的WBXC系列充電機(臺式),輸(shu)入(ru)、輸(shu)出線出廠時已(yi)連接,無需客戶手(shou)動連接。
(3) 充電(dian)機(ji)通(tong)過(guo)電(dian)源電(dian)纜與電(dian)網連接。為確保**,充電(dian)機(ji)輸(shu)入(ru)電(dian)源前(qian)端要(yao)求安裝動力型斷路器(qi),斷路器(qi)的容量大約為額定輸(shu)入(ru)電(dian)流的2倍。
第五章 WBXC多功能蓄電池恒流及容量充電測試儀(yi)使用說明
作面板(ban)說(shuo)明
電源開(kai)關:用(yong)于接(jie)通或斷開(kai)電網電源;
信(xin)息窗(LED屏幕)——顯示各(ge)種充(chong)電參數、故障代碼信(xin)息等(deng);
信息鍵——
充電(dian)機在充電(dian)過程中,充電(dian)電(dian)壓、充電(dian)時間、充電(dian)電(dian)流(liu)、充電(dian)容量自(zi)動依次顯示。單(dan)擊“信息”鍵,可直接切換顯示內容;
按(an)“信息”鍵(jian)4s,設置均衡(heng)充(chong)電功能(neng);
按“信息”鍵(jian)10s,設置(zhi)初(chu)充電功能;
按“信息(xi)”鍵15s,設置脫硫充電(dian)功能;
按“信息”鍵6s,取消均衡充(chong)電(dian)、初(chu)充(chong)電(dian)、脫硫充(chong)電(dian)功(gong)能;
按“信息”鍵2s,進入(ru)查詢(xun)界(jie)面(mian)。
(注:b.c.d.e條僅適用于普(pu)通鉛酸電池)
充電(dian)運行及(ji)狀態指示(shi)燈:
“ON”指示燈(deng):燈(deng)亮,表示充電機正在充電;
“80%”指示燈:燈亮,表示充(chong)電機充(chong)入容量超過80%;
“100%”指示(shi)燈(deng):燈(deng)亮,表示(shi)充電機充電完成;電池已充足;
“均充”指(zhi)示燈(deng):燈(deng)亮,表示本(ben)次(ci)充電將進行均充電;
燈閃爍,表示正在(zai)均充電進行中(zhong);
“初充電”指(zhi)示燈:其與工作指(zhi)示燈一起亮,表示充電機(ji)正在(zai)初充電進(jin)行中;
“脫硫”指示(shi)(shi)燈(deng):燈(deng)亮,表示(shi)(shi)充電機(ji)在進行(xing)脫硫充電。
充(chong)電模式
對于普通鉛酸(suan)蓄電池,本機具有常規充(chong)電、均衡充(chong)電、脫硫(liu)充(chong)電、初充(chong)電多種模式可(ke)選(xuan)。
對(dui)于(yu)免維護(hu)蓄電(dian)池,本機按(an)事(shi)先設定的免維護(hu)蓄電(dian)池充(chong)電(dian)程序,按(an)以下2.1條的(de)步驟完成充電(dian)。
常規充電
連接充電機(ji)和蓄電池充電插頭;
接通(tong)電源并合上電源開(kai)關;
充電機(ji)進行約10秒(miao)的延時(shi)檢(jian)測后,充(chong)電(dian)機自動啟動;同時(shi),工作(zuo)指示(shi)燈(deng)亮,信(xin)息窗(chuang)顯示(shi)充(chong)電(dian)參數。
整個充(chong)電過程:“ON”工(gong)作指示燈亮“80%”容(rong)量指(zhi)示(shi)燈亮“100%”容量指(zhi)示(shi)燈亮,充電機(ji)(ji)充足關機(ji)(ji)。
充(chong)(chong)電(dian)過程中信息窗內依次顯示(shi)充(chong)(chong)電(dian)電(dian)壓、充(chong)(chong)電(dian)時間、充(chong)(chong)電(dian)電(dian)流、充(chong)(chong)電(dian)容(rong)量。
注(zhu):上圖中所(suo)標注(zhu)的時間為各階段*長時間。在實(shi)際(ji)充電過程中,各階段的轉換,由(you)電流(liu)、電壓、時間、容量均衡等因素組合(he)判斷。
均衡(heng)充電
本機(ji)均(jun)(jun)衡(heng)充電(dian)(dian)分自(zi)動均(jun)(jun)衡(heng)與手動均(jun)(jun)衡(heng)充電(dian)(dian)。均(jun)(jun)充電(dian)(dian)時(shi),均(jun)(jun)充燈(deng)亮。
手動均(jun)衡充電(此功能僅適用于普通鉛酸電池)
充(chong)(chong)電(dian)機先(xian)進行正常充(chong)(chong)電(dian),充(chong)(chong)足關機一小時后,自動進行均充(chong)(chong)電(dian)。
均充電以小恒流(liu)方式進行,均充電流(liu)為額定(ding)電流(liu)的25%,均(jun)充(chong)電(dian)時間(jian)為(wei)3小時。均(jun)充(chong)結束后(hou)自動(dong)關(guan)機。
自動均衡充電
充(chong)電機在每(mei)次(ci)充(chong)電結束后(hou),會以(yi)涓流的方(fang)式對蓄(xu)電池自動進行均
衡充電。具體(ti)方式(shi)如下:
當充足關機(ji)時間小于(yu)13小時,充(chong)電機以充(chong)5分鐘,停30分(fen)鐘的方(fang)
式(shi)對(dui)蓄電(dian)池補(bu)充(chong)均衡充(chong)電(dian)。
當累(lei)計充(chong)電時間(充(chong)足時間+補充均衡充電時間)達(da)13小時后或以(yi)充電(dian)13小時(shi)判(pan)斷充足關機的情況下,在13~60小時間,充電機以充5分鐘,停(ting)2小(xiao)時的方式(shi)對蓄電池補充均衡充電;大于60小時,充電機以充5分鐘(zhong),停8小時的方式(shi)對蓄電(dian)池保持(chi)充電(dian)。
脫(tuo)硫(liu)充(chong)電(此功能僅適用(yong)于普通鉛酸電池)
接通電源;
連接蓄電池;
充電機進(jin)行約10秒的延(yan)時檢測,充電機自(zi)動(dong)啟動(dong);同時,工(gong)作指示(shi)燈亮,信息窗顯示(shi)充電電流;
整個脫硫充電過程按以下順序進(jin)行:常規充電脫(tuo)硫充電(dian)脫硫充電(dian)結束(shu)停機;
充電機先用(yong)50%額定電流(liu)進行恒流(liu)充電,當(dang)蓄(xu)電池電壓(ya)上升到額定電壓(ya)后采用W充電(dian)曲線進(jin)行充電(dian),當蓄電(dian)池電(dian)壓上升至額(e)定(ding)電(dian)壓的1.2~1.25倍時,自動(dong)轉入恒壓充電,當(dang)電流下降至額定電流的(de)30%時,以額(e)定電(dian)流的30%的恒定電(dian)(dian)流進(jin)行脫硫充電(dian)(dian),整個充電(dian)(dian)時間為72小時;
脫硫充電(dian)結束(shu)后,自動停機,脫硫指示燈滅,充足(zu)燈亮。
初充(chong)電(此功能(neng)僅(jin)適用于普通鉛酸電池)
接通(tong)電(dian)源;
連接蓄(xu)電池(chi);
充電機(ji)進行約10秒(miao)的延時(shi)檢測,充(chong)電(dian)(dian)機自動啟動;同時(shi),工作指示燈亮,信息窗顯示充(chong)電(dian)(dian)電(dian)(dian)流;
初(chu)充電過程:先(xian)用50%額定電(dian)流進行(xing)恒流充電(dian),當(dang)蓄電(dian)池電(dian)壓上升(sheng)到額定電(dian)壓后采用(yong)W充電(dian)曲線進行充電(dian),當蓄電(dian)池電(dian)壓(ya)上升至(zhi)額定電(dian)壓(ya)的1.2~1.25倍時,自動(dong)轉入小(xiao)恒流充電,電流為50%額定流值,初充電總充電時間(jian)為72小時,時間到后自動停止充電,完成(cheng)初充電。
充電(dian)時,初充電(dian)指(zhi)示(shi)(shi)燈和(he)工作指(zhi)示(shi)(shi)同時亮;
初(chu)充(chong)電結(jie)束后,自動停機,初(chu)充(chong)電指示(shi)燈(deng)滅,充(chong)足(zu)燈(deng)亮(liang)。
充電信息(xi)查詢
充電機通電后,長按(an)“信息”鍵(jian)2s,面板(ban)上“I.F”指示燈(deng)亮,進入(ru)系統(tong)查詢界面(mian)。
本機可(ke)記錄*近30條充(chong)電(dian)信息。以No.1-No.30表示。每(mei)條記錄中含:充足關機類型、充電電壓、時間(jian)、電流(liu)、容量。
長按“信(xin)息”鍵2s或自動(dong)循環3次后,退出查詢(xun)狀態。
第(di)六(liu)章 故障現象、原因、處理方法